• 제목/요약/키워드: Low energy process

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증기가압형 처리공정을 이용한 유기성 폐기물의 건조처리 및 고형연료화 (Dehydration and RDF Production of Organic Wastes with Pressurized Hydrothermal Treatment Process)

  • 박세준;최영찬;최인규
    • 한국수소및신에너지학회논문집
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    • 제20권5호
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    • pp.439-446
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    • 2009
  • This paper investigates the dehydration and RDF (Refuse Derived Fuel) production of organic wastes, livestock manure and sewerage sludge with pressurized hydrothermal treatment process. The renewable technology for the organic wastes must involve short treatment time required, reusable energy source, anti-odor and viruses, low cost for the treatment, and well-fertilization. The pressurized hydrothermal treatment process promotes to evaporate moisture in the waste after being shortly treated in a reactor, which uses steam and heat supplied by an external boiler. By the pressurized steam, the cell walls of the waste break and effectively release the internal moisture. Then, the dried waste can be mixed with waste vinyls to produce RDF with a higher heating value as high as 6,700 kcal/kg.

바이오에탄올 회수를 위한 에너지 절약형 공비증류공정과 추출증류공정 (Process Design of Low Energy Azeotropic and Extractive Distillation Process for Bioethanol Recovery)

  • 김종환;이덕형;홍성규;박상진
    • Korean Chemical Engineering Research
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    • 제46권2호
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    • pp.348-355
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    • 2008
  • 청정대체에너지로 관심이 고조되고 있는 바이오에탄올의 경제적 생산은 고유가시대에 있어 매우 중요하다. 본 연구에서는 곡물의 주정발효를 통해 얻어진 바이오 에탄올의 회수공정에 대하여 공장설계를 위한 열역학적 해석을 통해 신뢰성 있는 공정모사결과를 얻을 수 있도록 하고, 본 모델을 통하여 매우 성공적으로 운전이 되어 제품을 생산할 수 있고 향후 공정개선에 대한 기초를 마련했다. 연료용 무수에탄올 생산 공정은 실제공정에서 사용되고 있는 기술은 공비증류, 추출증류, 압력스윙 흡착공정 등이 있다. 본 연구에서는 추출증류 공정에 대한 공정모사를 통해 경제성 및 영향성을 평가해보았다. 에틸렌글리콜을 이용한 추출증류에 대한 공정연구는 매우 에너지 효율적이고 무수에탄올 생산에 있어 에틸렌글리콜을 이용한 추출증류는 발효 불순물의 영향을 받지 않음을 확인할 수 있었다. 이는 공비증류와 비교할 때 가장 큰 차이를 보이는 것으로 무수에탄올 회수에 있어 다양한 구성이 가능하며, 에탄올의 회수율을 극대화할 수 있다는 장점을 갖는다. 또한 공비를 제거하기위한 에틸렌글리콜 등의 첨가제는 공정의 성분들과 끓는점의 차이가 높고 서로의 용해도가 낮아서 공정중에 거의 100% 회수가 가능한 특징을 있고 공비증류에 비해 매우 환경친화적이다. 한편 개발된 공정에서는 매우 낮은 에너지(1.37198 kg steam/kg anhydride ethanol from 3.05 mol% ethanol)로 99.85%의 무수에탄올을 생산할 수 있으며, 본 연구의 결과 발효된 원료로부터의 무수에탄올의 생산은 공비를 제거하기위한 agent의 선택도 중요한 사항으로 첨가제에 따른 효율이나 에너지 필요량을 알아보았고 공정의 에너지를 절약하기 위해 공정을 효율적으로 구성하여 열회수를 극대화 할 수 있었다.

An aerobic granular sludge process for treating low carbon/nitrogen ratio sewage

  • Yae, JaeBin;Ryu, JaeHoon;Tuyen, Nguyen Van;Kim, HyunGu;Hong, SeongWan;Ahn, DaeHee
    • Environmental Engineering Research
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    • 제24권2호
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    • pp.238-245
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    • 2019
  • This study investigated the characteristic of aerobic granular sludge (AGS) process to treat the sewage having low carbon/nitrogen ratio (Biochemical oxygen demand ($BOD_5$):Total nitrogen (T-N), 4.5:1) in sequencing batch reactor (SBR). The removal efficiency of $BOD_5$, suspended solid (SS), T-N and phosphorus ($PO_4{^{3-}}$-P) were 92.6%, 64.3% and 90.1%. Concentration and size of AGS were changed in proportion to the organic matters and nitrogen concentration of the influent (Concentration and size of AGS: 1,700-3,000 mg/L, 0.5-1.0 mm). Mixed liquor suspended solid (MLSS) also changed with the concentration of AGS (MLSS: 2,000-3,500 mg/L). When the settling time was shortened from 15 min to 10 min, size and shape of AGS were maintained (Size of AGS: 1.0-1.5 mm). In addition, the concentration of AGS and MLSS increased (Concentration of AGS: 3,500 mg/L, MLSS: 4,000 mg/L). Concentration, size and shape of AGS were affected the settling time of the reactor more than the concentration of organic matter and nitrogen in the influent. In the results of removal efficiency and changes in AGS, we confirmed that the SBR process using AGS can be used to treat the sewage having low carbon/nitrogen ratio by applying short settling time.

Optimization of Energy Modulation Filter for Dual Energy CBCT Using Geant4 Monte-Carlo Simulation

  • Ju, Eun Bin;Ahn, So Hyun;Choi, Sang Gyu;Lee, Rena
    • 한국의학물리학회지:의학물리
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    • 제27권3호
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    • pp.125-130
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    • 2016
  • Dual energy computed tomography (DECT) is used to classify two materials and quantify the mass density of each material in the human body. An energy modulation filter based DECT could acquire two images, which are generated by the low- and high-energy photon spectra, in one scan, with one tube and detector. In the case of DECT using the energy modulation filter, the filter should perform the optimization process for the type of materials and thicknesses for generating two photon spectra. In this study, Geant4 Monte-Carlo simulation toolkit was used to execute the optimization process for determining the property of the energy modulation filter. In the process, various materials used for the energy modulation filter are copper (Cu, $8.96g/cm^3$), niobium (Nb, $8.57g/cm^3$), stannum (Sn, $7.31g/cm^3$), gold (Au, $19.32g/cm^3$), and lead (Pb, $11.34g/cm^3$). The thickness of the modulation filter varied from 0.1 mm to 1.0 mm. To evaluate the overlap region of the low- and high-energy spectrum, Geant4 Monte-Carlo simulation is used. The variation of the photon flux and the mean energy of photon spectrum that passes through the energy modulation filter are evaluated. In the primary photon spectrum of 80 kVp, the optimal modulation filter is a 0.1 mm lead filter that can acquire the same mean energy of 140 kVp photon spectrum. The lead filter of 0.1 mm based dual energy CBCT is required to increase the tube current 4.37 times than the original tube current owing to the 77.1% attenuation in the filter.

이온빔 스퍼터링법에 의한 다층막의 표면특성변화 (The surface propery change of multi-layer thin film on ceramic substrate by ion beam sputtering)

  • 이찬영;이재상
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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    • pp.259-259
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    • 2008
  • The LTCC (Low Temperature Co-fired Ceramic) technology meets the requirements for high quality microelectronic devices and microsystems application due to a very good electrical and mechanical properties, high reliability and stability as well as possibility of making integrated three dimensional microstructures. The wet process, which has been applied to the etching of the metallic thin film on the ceramic substrate, has multi process steps such as lithography and development and uses very toxic chemicals arising the environmental problems. The other side, Plasma technology like ion beam sputtering is clean process including surface cleaning and treatment, sputtering and etching of semiconductor devices, and environmental cleanup. In this study, metallic multilayer pattern was fabricated by the ion beam etching of Ti/Pd/Cu without the lithography. In the experiment, Alumina and LTCC were used as the substrate and Ti/Pd/Cu metallic multilayer was deposited by the DC-magnetron sputtering system. After the formation of Cu/Ni/Au multilayer pattern made by the photolithography and electroplating process, the Ti/Pd/Cu multilayer was dry-etched by using the low energy-high current ion-beam etching process. Because the electroplated Au layer was the masking barrier of the etching of Ti/Pd/Cu multilayer, the additional lithography was not necessary for the etching process. Xenon ion beam which having the high sputtering yield was irradiated and was used with various ion energy and current. The metallic pattern after the etching was optically examined and analyzed. The rate and phenomenon of the etching on each metallic layer were investigated with the diverse process condition such as ion-beam acceleration energy, current density, and etching time.

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Novel Low-Volume Solder-on-Pad Process for Fine Pitch Cu Pillar Bump Interconnection

  • Bae, Hyun-Cheol;Lee, Haksun;Eom, Yong-Sung;Choi, Kwang-Seong
    • 마이크로전자및패키징학회지
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    • 제22권2호
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    • pp.55-59
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    • 2015
  • Novel low-volume solder-on-pad (SoP) process is proposed for a fine pitch Cu pillar bump interconnection. A novel solder bumping material (SBM) has been developed for the $60{\mu}m$ pitch SoP using screen printing process. SBM, which is composed of ternary Sn-3.0Ag-0.5Cu (SAC305) solder powder and a polymer resin, is a paste material to perform a fine-pitch SoP in place of the electroplating process. By optimizing the volumetric ratio of the resin, deoxidizing agent, and SAC305 solder powder; the oxide layers on the solder powder and Cu pads are successfully removed during the bumping process without additional treatment or equipment. The Si chip and substrate with daisy-chain pattern are fabricated to develop the fine pitch SoP process and evaluate the fine-pitch interconnection. The fabricated Si substrate has 6724 under bump metallization (UBM) with a $45{\mu}m$ diameter and $60{\mu}m$ pitch. The Si chip with Cu pillar bump is flip chip bonded with the SoP formed substrate using an underfill material with fluxing features. Using the fluxing underfill material is advantageous since it eliminates the flux cleaning process and capillary flow process of underfill. The optimized interconnection process has been validated by the electrical characterization of the daisy-chain pattern. This work is the first report on a successful operation of a fine-pitch SoP and micro bump interconnection using a screen printing process.

Novel deposition technology for nano-crystalline silicon thin film at low temperature by hyper-thermal neutral beam assisted CVD system

  • Jang, Jin-Nyoung;Song, Byoung-Chul;Oh, Kyoung-Suk;Yoo, Suk-Jae;Lee, Bon-Ju;Choi, Soung-Woong;Park, Young-Chun;Hong, Mun-Pyo
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2009년도 9th International Meeting on Information Display
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    • pp.1025-1027
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    • 2009
  • Novel low temperature deposition process for nano-crystalline Si thin film is developed with the hyper-thermal neutral beam (HNB) technology. By our HNB assisted CVD system, the reactive particles can induce crystalline phase in Si thin films and effectively combine with heating effect on substrate. At low deposition temperature under $80^{\circ}C$, the HNB with proper incident energy controlled by the reflector bias can effectively enhance the nano-crystalline formation in Si thin film without any additional process. The electrical properties of Si thin films can be varied from a-Si to nc-Si according to change of HNB energy and substrate temperature. Characterization of these thin films with conductivity reveal that crystalline of Si thin film can increase by assist of HNB with appropriate energy during low temperature deposition. And low temperature prcoessed nc-Si TFT performance has on-off ratio as order 5.

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저등급석탄 고품위화 공정의 경제성 분석 (Economic Analysis of Upgrading Low Rank Coal Process)

  • 전동혁;김상도;임영준;이시훈
    • Korean Chemical Engineering Research
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    • 제49권5호
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    • pp.639-643
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    • 2011
  • 저등급석탄의 고품위화 기술 중 하나인 유중 슬러리 건조 공정은 슬러리 혼합, 슬러리 탈수, 유분 회수, 건조, 성형공정으로 구성된 건조 및 안정화 공정이다. 연간 백만 톤 규모의 저등급석탄 고품위화 공정에 대한 경제성을 분석하기 위하여 재료비, 노무비, 경비, 판매관리비를 산정하고 이에 따른 현금흐름을 계산하였다. 투자비 $1억, 할인율 12%, 내용 연수 20년에 대한 IRR, B/C ratio, NPV, 할인투자회수기간을 통해 사업의 경제성을 분석한 결과 모든 투자 기준을 만족하는 것으로 나타났다. 민감도 분석을 통해 투자가치가 원료탄과 제품 가격에 매우 민감한 것을 확인하였으며, 석탄가격이 급등하는 현 추세에서는 예상 투자가치가 증가할 것으로 판단되었다.

AHP 방법을 이용한 노후학교 에너지절감을 위한 요소기술의 우선순위 결정 (Determining the Priority of Factors for Reducing Energy at Deteriorated School Buildings Using AHP Method)

  • 이상춘;최영준;최율
    • KIEAE Journal
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    • 제11권6호
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    • pp.127-132
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    • 2011
  • Since the late 20th century, countries of the world have made every effort to solve environmental problems due to global warming. The Korean Government has also made various efforts on reducing energy and $CO_2$ emission under the motto of "Low-Carbon Green Growth". In order to achieve the goal to reduce energy in the construction field, severe design standards and regulations on saving energy in new buildings have been established. However, for maximizing the reduction of energy in buildings, it is time to focus on deteriorated buildings where applications of energy saving designs and techniques have been insufficient. Especially, there are little guidelines and researches on reducing energy through remodeling at deteriorated school buildings which were built over 20 years ago. This paper suggests the priority of factors to reduce energy on the remodeling process at deteriorated school buildings using the AHP(Analytic Hierarchy Process) method. For applying the AHP method, the survey of staffs in the Education Offices and board members in the Korea Institute of Ecological Architecture and Environment was conducted via e-mail. As a result, factors of insulation, daylighting, system control, and windows turned out important in the energy reducing remodeling process at deteriorated school buildings, while factors of artificial lighting, solar heating, ventilation, and system did relatively unimportant.

Characteristic of Lower Hydrogenated Oxide Films Deposited by the Higher Energy Assisting Deposition Systems Using the with Precursor Siloxane Species

  • Kim, J.;Yang, J.;Park, G.;Hur, G.;Lee, J.;Ban, W.;Jung, D.
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2014년도 제46회 동계 정기학술대회 초록집
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    • pp.339.1-339.1
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    • 2014
  • In this paper we studied the application of inter-poly dielectric as silicon dioxide-like film was deposited by the higher energy assisting deposition (HEAD) process the modified CCP process, which enables low temperature (LT) process and improving film density. In these experiments the relative hydrogen concentration of $SiO_2$-like films deposited on silicon substrate were analyzed by the secondary ion mass spectroscopy (SIMS) and it was shown that our lower hydrogenated oxide (LHO) film prepared by HEAD process with the precursor contained the siloxane species had lower hydrogen concentration, $8{\times}10{\cdot}^{22}cm{\cdot}^3$ than that of the commercial undoped silicon glass (USG) film ($1{\times}10{\cdot}^{21}cm{\cdot}^3$) prepared by the high density plasma-chemical vapor deposition (HDP-CVD). We consider that the LHO film deposited by HEAD process used as high performance material into Flash memory devices.

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