• 제목/요약/키워드: Lobe diagram

검색결과 14건 처리시간 0.023초

로브곡선을 이용한 자동차용 신강재의 저항 점 용접성 평가 기술 개발 (Development of Resistance Spot Weldability Estimation Using Lobe Diagram for Steel Plate of Automobiles)

  • 김태형;이동옥;이세헌
    • Journal of Welding and Joining
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    • 제23권4호
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    • pp.59-65
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    • 2005
  • The resistance spot welding is one of the most commonly used welding process for joining the sheet metal in automotive manufacturing process due to higher deposition rates and higher economy achieved. Control variables in the resistance spot welding for achieving high quality are welding current, welding force and welding time. Generally at the manufacturing scene, welding current Vs welding time lobe diagram is used to estimate weldability because controlling welding force is not practical due to economical reasons. However new automotive steel plates have been developed to make lightweight automobiles and to improve resistance against rusting. Also the weldability of these steel plates are worst than the existing steel plates because of changing bare metal and surface plating effect. In consequence of above mentioned reasons, it is necessary to use welding force to present the lobe diagram. In this study, we obtained the welding force Vs welding current lobe diagram for commonly used GA steel plate and found that the second order repression model of tensile shear strength was useful in reducing the number of experiments, and the indentation, and thickness change during welding were used as a response to estimate quantitatively expulsion.

An Integrated Approach to the Improvement of Stability Lobes

  • Mohan, Sekar;Jonnalagadda, Srinivas;Kang, Nam-Cheol;Yang, Seung-Han
    • International Journal of Precision Engineering and Manufacturing
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    • 제9권4호
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    • pp.83-85
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    • 2008
  • Redundant spurious loops and overlapping segments in stability lobe diagrams cannot be removed easily by regular methods. A programmatic approach is presented to detect multiple spurious loops occurring within the lobes. They are identified by reorganizing the numerical lobe data into speed-depth corners for subsequent removal. The same principle is then extended to remove overlapping segments of adjacent lobes to obtain a final continuous stability map. Unlike existing methods, the proposed methodology requires no interface with additional editing software, and can also yield stability lobe diagrams more quickly. The methodology is presented with lobe diagrams constructed using milling and turning models.

밀링 가공시 채터 현상 예측 기술개발 (Prediction of the Chatter during the Milling Process of the Machine Tool)

  • 서재우;박형욱
    • 한국정밀공학회지
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    • 제32권5호
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    • pp.441-446
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    • 2015
  • Chattering during the milling process causes severe problems on both the workpiece and cutting tools. However, chatter vibration is the inevitable phenomenon that operators require the prediction before the process or monitoring system to avoid the chatter in real-time. To predict the chatter vibration with the stability lobe diagram, the dynamic parameters of machine tool are extracted by considering cutting conditions and adapting the material properties. In this study, experimental verifications were taken for various aluminum types with different feed rates to observe the effect of the key parameters. The comparison between experimental results and the predictions was also performed.

예비전류를 이용한 자동차용 프리실드 강판의 저항 점 용접성 향상에 관한 연구 (A Study for Resistance Spot Weldability of Pre-sealed Sheet Steel for Automobile Body by Using Pre-current)

  • 박태규;윤상만;이세헌
    • Journal of Welding and Joining
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    • 제27권6호
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    • pp.36-42
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    • 2009
  • In the present day, new performances are demanded for automobile body steel sheet for example, light weight, durability, resistance corrosion and environmental protection. For an improvement of resistance corrosion, European automobile companies developed pre-sealed steel in 1990's. Pre-sealed steel have organic coated layer upper zinc coated layer. Evaluating a resistance spot weldability of pre-sealed steel plate is important because resistance spot welding is used mainly in automobile body joining process. In this study, evaluating a weldability of pre-sealed steel plate was carried out using lobe diagram, dynamic resistance and high-speed image. Usually, Pre-sealed steel has poor weldability than GA steel's. To improve a weldability of pre-sealed steel sheet, pre-current was applied to welding process. Pre-current is applied prior to base-current. In conclusion, the weldability of pre-sealed steel has been improved than GA steel's by applying pre-current.

자동차 새시용 DP60강 인버터 DC 저항 점용접의 용접성 평가 (Evaluation of Weldability on the Resistance Spot Welding of DP60 Steels for Automotive Chassis)

  • 김인주;오익현
    • 한국기계기술학회지
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    • 제13권4호
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    • pp.143-148
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    • 2011
  • This study analyzes the resistance spot weldability of DP60 steels. To analyze the resistance spot weldability of DP60 steels, tensile strength test and macro-section test were conducted for the resistance spot welds. Acceptable welding conditions were determined as a function of the resistance spot welding process parameters such as electrode force, welding time, and welding current. The lower limit of the welding lobe was the minimum shear tension strength for 590MPa-grade steel while the upper limit was determined whether or not expulsion was detected.

자이로 스코프 효과를 고려한 밀링 채터 안정성 해석 (Milling Chatter Stability Analysis in Consideration of Gyroscopic Effect)

  • 박재현;홍성욱;김현수;박중윤
    • 한국정밀공학회지
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    • 제17권2호
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    • pp.58-63
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    • 2000
  • The dynamics of spindle-bearing-workpiece system significantly affects the cutting condition and stability in milling process. The present paper investigates the chatter stability of milling process due to the change in the dynamics of spindle-bearing-workpiece systems. In particular, the present paper focuses on chatter stability due to the presence of gyroscopic effect. An eigenvalue problem approach to the stability of milling process is extensively used in this paper. To incorporate the rotational speed dependent gyroscopic effect, an iterative algorithm is proposed. A numerical example is provided for examining the chatter stability problem in the presence of gyroscopic effects.

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광 정보 저장 장치에서의 비구면 렌즈 가공 기술 (Aspherical Lens Manufacturing Technology in the Optical Storage Device)

  • 이호철;김대식;이철우;김부태;양민양
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.964-967
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    • 2001
  • Aspherical lens with the higher numerical aperture has been needed in the optical storage device to increase the recording density on the disk. However, high numerical aperture means the large slope angle at the clear aperture of the lens. Therefore, the measurement and manufacturing technique including the lens molding process for the slope angle should be developed. In this paper, the evaluation technique was described for the optical performance of the aspherical lens. Aspherical form error brings about the wavefront error and the side lobe of the beam intensity profile. A schematic diagram of the aspherical lens manufacturing was drawn to explain the aspherical form error compensation. Finally, form error of the aspherical lens was defined and plotted using the raw data of the Formtalysurf.

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식변광성 WZ ANDROMEDAE의 질량교환 (MASS EXCHANGE OF THE ECLIPSING BINARY WZ ANDROMEDAE)

  • 오규동
    • 천문학회지
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    • 제10권1호
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    • pp.23-30
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    • 1977
  • 식변광성 WZ And에 대한 지금까지 관측 발표된 극심시각을 수집하여 이 별의 수기 변화를 분석하였다. 0-C도에 의한 이 별의 주변화는 JD2418000과 JD243500근처에서 각각 dp/p=$+4.24{\times}10^{-6}$과 dp/p=$-2.46{\times}10^{-6}$의 돌발적인 주기 변화를 보였다. WZ And의 주기변화의 모습을 분석하기 위하여 Biermann and Hall(1973)이 제시한 접촉 연섬계로부터 $7.42{\times}10^6M_0$가 온도가 높은 별(hotter component)로 교환됨을 산출하였다. 이러한 량의 질량교환으로 인한 주기감소를 계산하였다. 질량교환 모델에 의한 JD243500이후의 이론적인 주기로 $0^d.69565848$를 얻었으며, 관측에 의한 0-C도로부터 얻은 주기 $0^d.69566034$과 매우 잘 일치하고 있다. 한편, WZ And의 질량비에 의하면 이 별은 온도가 더 높은 별이 Roche lobe를 채우고 있음을 보여주며 이러한 WZ And는 Paczynski(1970)의 접촉연성계의 접화단계에서 Stage II에 있는 별이다.

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