• 제목/요약/키워드: Liquid-phase-sintering

검색결과 337건 처리시간 0.025초

Co 액상 내에 공존하는 (Ti,W)(C,N)과 WC입자의 성장 거동 (Growth Behavior of (Ti,W)(C,N) and WC grains in a Co Matrix)

  • 이보아;윤병권;강석중
    • 한국분말재료학회지
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    • 제11권2호
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    • pp.165-170
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    • 2004
  • Growth behavior of two different types of grains, faceted and rounded, in a liquid matrix has been studied in the (75WC-25TiCN)-30Co system. Powder samples were sintered above the eutectic temperature for various times under a carbon saturated condition. (Ti,W)(C,N) grains with a rounded shape and WC grains with a faceted shape coexisted in the same Co based liquid. With increasing sintering time, the average size of (Ti.W)(C,N) grains increased continuously and very large WC grains appeared. The growth of rounded (Ti,W)(C,N) grains followed a cubic law, r^3-r^3_0$=kt, where r is the average size of the grains, $r_0$ the initial average size, k the proportionality constant and t the sintering time. indicating a diffusion-controlled growth. On the other hand, the growth of the faceted WC grains resulted in a bimodal grain size distribution, showing an abnormal grain growth. These observations show that the growth behavior of different types of grains is governed by their shape, faceted or rounded, even in the same liquid matrix.

Clay/EAF dust계 시편의 소결과정 중 액상거동 제어 (The control of liquid phase behavior during sintering of Clay/EAF dust bodies)

  • 김광수;강승구
    • 한국결정성장학회지
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    • 제15권2호
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    • pp.68-74
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    • 2005
  • 지정 폐기물인 electrical arc furnace(EAF) 더스트에는 액상을 형성하는 fluk 성분이 많이 포함되어있어, 점토와 혼합하면 시편의 소결온도를 낮춰주고 기계적 강도를 향상시키는 장점이 있다. 그러나 더스트-점토 계 벽돌 제조시 더스트 첨가량을 증가시키면 소결과정에서 과도한 액상이 생성되어 제품 불량률이 높아진다. 점토-더스트 계 시편의 소결공정 중에 발생하는 액상을 제어하기 위하여 $Al_2O_3$를 첨가하고 물리적 특성 변화를 분석하였다. $Al_2O_3$가 첨가된 더스트-점토계 소결체는 기공크기가 감소되면서 미세구조가 균일해졌다. 이에 따라 기계적 강도가 증가되었고 동시에 최대강도가 나타나는 온도가 높아졌다. 또한 겉보기 밀도가 증가되었고 흡수율은 감소하였다. 첨가된 $Al_2O_3$는 mullite($3Al_2O_3{\cdot}2SiO_2$)를 생성함으로서, 액상형성에 참여할 $SiO_2$을 소모시키고 동시에 액상의 점도를 높여, 소결체의 내화도를 증진시키고 따라서 소결과정에서 시편 불량률을 낮출 것으로 분석되었다.

Milling 조건에 따른 BaTiO3의 저온 소결성 및 전기적 특성 변화 (Effect of Milling Condition on Low-temperature Sinterability and Electrical Properties of BaTiO3 Ceramics)

  • 홍민희;손성범;김영태;허강헌
    • 한국세라믹학회지
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    • 제46권2호
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    • pp.200-210
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    • 2009
  • It is necessary to minimize the mismatch of sintering shrinkage between dielectric ceramic and Ni inner electrode layers for the purpose of developing the ultra high-capacity multi layered ceramic condenser(MLCC). Thus, low temperature sintering of dielectric $BaTiO_3$ ceramic should be precedently investigated. In this work, the influence of the milling condition on sintering behavior and electrical properties of $BaTiO_3$ ceramics was investigated in the $BaTiO_3$(BT)-Mg-Dy-Mn-Ba system with borosilicate glass as a sintering agent. As milling time increased, specific surface area(SSA) of the powder increased linearly, while both sinterability and dielectric property were found to be drastically decreased with an increasing SSA. It was also revealed that the sinterability of the excessively milled $BaTiO_3$ ceramics could be recovered by increasing Ba content, rather than increasing glass addition. These results suggest that the sintering behavior of $BaTiO_3$ ceramics under the high SSA was more strongly dependent on the transient liquid phase caused by Ba addition, than the liquid phase from additional glass.

SiAlON Bulk Glasses and Their Role in Silicon Nitride Grain Boundaries: Composition-Structure-Property Relationships

  • Hampshire, Stuart;Pomeroy, Michael J.
    • 한국세라믹학회지
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    • 제49권4호
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    • pp.301-307
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    • 2012
  • SiAlON glasses are silicates or alumino-silicates, containing Mg, Ca, Y or rare earth (RE) ions as modifiers, in which nitrogen atoms substitute for oxygen atoms in the glass network. These glasses are found as intergranular films and at triple point junctions in silicon nitride ceramics and these grain boundary phases affect their fracture behaviour. This paper provides an overview of the preparation of M-SiAlON glasses and outlines the effects of composition on properties. As nitrogen substitutes for oxygen in SiAlON glasses, increases are observed in glass transition temperatures, viscosities, elastic moduli and microhardness. These property changes are compared with known effects of grain boundary glass chemistry in silicon nitride ceramics. Oxide sintering additives provide conditions for liquid phase sintering, reacting with surface silica on the $Si_3N_4$ particles and some of the nitride to form SiAlON liquid phases which on cooling remain as intergranular glasses. Thermal expansion mismatch between the grain boundary glass and the silicon nitride causes residual stresses in the material which can be determined from bulk SiAlON glass properties. The tensile residual stresses in the glass phase increase with increasing Y:Al ratio and this correlates with increasing fracture toughness as a result of easier debonding at the glass/${\beta}-Si_3N_4$ interface.

LiF첨가 MgO 세라믹스의 열적·유전적 특성 (Thermal and Dielectric Properties of LiF-Doped MgO Ceramics)

  • 김신;김소정;남경진;차한솔;윤상옥
    • 한국전기전자재료학회논문지
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    • 제28권7호
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    • pp.419-423
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    • 2015
  • Sintering, microstructure, thermal conductivity and microwave dielectric properties of xLiF-(1-x)MgO ceramics (x=0.03~0.10 mol) were investigated. The high density was obtained in the specimens of $x{\geq}0.06$, i.e., 0.04 LiF-0.96 MgO in mol, whereas the amount of 0.03 mol LiF was insufficient to densify. From the result that the contact flattening in the sintered specimen was observed, the densification occurred through the liquid-phase sintering. The specimen of x=0.06 showed the highest room-temperature thermal conductivity. Relative density, thermal conductivity, dielectric constant, and quality factor ($Q{\times}f$) of the specimen for x=0.06 sintered at $900^{\circ}C$ for 4 h were 97.8%, $39.2Wm^{-1}K^{-1}$, 9.45, and 14,671 GHz, respectively.

출발상 제어에 의한 자기복합화 미세구조의 탄화규소 세라믹스 제조 (Preparation of Silicon Carbide Ceramics with Self-reinforced Microstructure by the Control of Starting Phases)

  • 이종국;강현희;이은구;김환
    • 한국세라믹학회지
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    • 제34권12호
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    • pp.1240-1246
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    • 1997
  • Silicon carbides with self-reinforced microstructure which hore a small grain matrix and dispersed large grains with rod-like type were prepared by the liquid-phase sintering and the control of starting phases of raw materials. The specimens with self-reinforced microstructure could be obtained from the compacts with mixed compositions of $\alpha$-SiC and 10-50 % $\beta$-SiC powders and by the pressureless sintering at 185$0^{\circ}C$ for 5h. Large grains with rod or plate-like types were 4H-SiC and small grains with equi-axed type were 6H-SiC. Fracture grains with rod or plate-like types were 4h-SiC and small grains with equi-axed type were 6H-SiC. Fracture toughness of specimens with self-reinforced microstructure was increased by the crack deflection and formation of microcracking due to the existence of rod-like large grains during crack propagation.

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The Effect of Processing Variables and Composition on the Nitridation Behavior of Silicon Powder Compact

  • Park, Young-Jo;Lim, Hyung-Woo;Choi, Eugene;Kim, Hai-Doo
    • 한국세라믹학회지
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    • 제43권8호
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    • pp.472-478
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    • 2006
  • The effect of compositional and processing variables on a nitriding reaction of silicon powder compact and subsequent post sintering of RBSN (Reaction-Bonded Silicon Nitride) was investigated. The addition of a nitriding agent enhanced nitridation rate substantially at low temperatures, while the formation of a liquid phase between the nitriding agent and the sintering additives at a high temperature caused a negative catalyst effect resulting in a decreased nitridation rate. A liquid phase formed by solely an additive, however, was found to have no effect on nitridation for the additive amount used in this research. The original site of a decomposing pore former was loosely filled by a reaction product ($Si_3N_4$), which provided a specimen with nitriding gas passage. For SRBSN (Sintered RBSN) specimens of high porosity, only a marginal dimensional change was measured after post sintering. Its engineering implication for near-net shaping ability is discussed.

액상소결을 이용한 탄소코팅 SiCf/SiC복합재료의 파괴특성 (Fracture Properties of Carbon Coated LPS-SiCf/SiC Composites)

  • 김성원;이문희;황승국;이상필
    • 한국산업융합학회 논문집
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    • 제20권2호
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    • pp.149-155
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    • 2017
  • Mechanical properties of carbon coated $SiC_f/SiC$ composites have been investigated, in conjunction with a detailed analysis of microstructure. Especially, the fracture behavior of $SiC_f/SiC$ composites by the induction of carbon coating layers has been examined. The matrix region of $SiC_f/SiC$ composites with ultra-fine SiC powders were consolidated by a liquid phase sintering (LPS) process, using a sintering additive of $Al_2O_3-Y_2O_3$ powder compound. In this composite, plain and satin- woven Tyranno SA fabrics were also utilized as a reinforcing material. A carbon interfacial layer was coated around satin-woven SiC fabrics. The characterization of LPS-$SiC_f/SiC$ composites was investigated by means of SEM and three point bending test.