• Title/Summary/Keyword: Linear positioning system

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INTERNATIONAL STANDARDISATION-MOVES TO COMPLETE THE MACHINE CALIBRATION PACKAGE

  • Blackshaw, Martin
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.13-21
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    • 1992
  • Standards concerning the determination of positioning accuracy and repeatability of numerically controlled(NC) machine tools have been published relentlessly over the last 20 years. Since the publication in 1988 of the International Standard 230-2 there has been a pronounced move, both at national and international standards level, to embrace further test procedures for a complete machine tool performance assessment. For example, measurements of angular (pitch, roll, and yaw) and straightness errors along linear axes are now commonplace and complement the existing positioning accuracy and repeatablity tests. More recently the subject of circularity evalutaion has also gained considerable interest. Here dynamic tests, using a kinematic ballbar or circular masterpiece, give an instant overview of the contouring ability of the machine in two axes at specific feedrates. This information is extremely important in optimising machining accuracy. This paper describes moves to complete the machine calibration package in national and international standardis- ation for the assessment of machine tool performance.

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A Study on the Tip Position Control of Flexible Beam by Linear Matrix Inequality

  • Kim, Chang-Hwa;Chu, Man-Suk;Yang, Joo-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.121.2-121
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    • 2001
  • Many of today´s robot are required to perform tasks which demand a high level of accuracy in end-effector positioning. Those rigid robots are very inefficient and slow because its have large and heavy links, In an attempt to solve these problems, a robots using flexible beam were created. But the single-link flexible beam is infinite-dimensional system. Many researchers have proposed controlling such a beam an approximated model consisting of a finite a number of models. In this paper, we start by deriving the analytic model for the dynamics of general single-link beam, and a controller is designed for flexible beam with integral type servo system bases of the linear matrix inequality (LM) technique. To the end, simulation results show that a designed controller guarantees affective vibration control the single-link flexible beam.

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Nonlinear Coupling Factor in Dynamic Model of Flexible Manipulator (유연 매니퓰레이터 동역학 모델링의 비선형 커플링 요소)

  • Lee Jin-Ho;Rhim Sung-Soo;Lee Soon-Geul
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.404-408
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    • 2005
  • Having flexibility in a manipulator will degrade trajectory tracking control and manipulator tip positioning. In practice, however, constraints imposed by various operating requirements, will render the presence of such flexibility unavoidable. The dynamic analysis of the flexible manipulator is essential in designing proper control systems. A flexible manipulator consists of infinite number of elastic modes and the modes are usually coupled to each other. For the practicality, however, it is usually assumed that the flexible system consists of finite number of elastic modes and the modes are decoupled. These assumptions result in a linear and decoupled mathematical model of the flexible manipulator and simplify the analysis of the dynamic behavior and the design of the control system. The decoupling and linearization of the flexible link, however, has been assumed without in depth analysis. This paper focuses on the analysis of the significance of the non-linear coupling factors.

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Duty Ratio-Displacement Model in PWM Control of Voice Coil Actuator (보이스 코일 액츄에이터의 PWM 제어에서 듀티비-변위 모델 연구)

  • Hwang, Jin-Dong;Kwak, Yong-Kil;Kim, Ju-Hyun;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.2
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    • pp.59-66
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    • 2007
  • Voice coil actuator is used linear motion system that requires precision positioning control. In order to control precision positioning of voice coil actuator, relation model between duty ratio and moving displacement of voice coil actuator is needed. This paper present a duty ratio - displacement model in PWM control of voice coil actuator. Transfer function of voice coil actuator is obtained by combining voice coil motor's equation of motion with the equation of circuit and characteristic of voice coil motor. Consider to initial condition of velocity and current, transfer function is transformed mathematical model. The induced model can predict output displacement, velocity and current according to duty ratio and amplitude. The model is verified by experimental tests such as velocity and displacement response of voice coil motor. Simulated results have tracking errors of less than 10 percent of experimental results.

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A friction compensation scheme based on the on-line estimation with a reduced model (축소 모델을 이용한 마찰력의 마찰력의 온라인 추정 및 보상기법)

  • Choi, Jae-Il;Yang, Sang-Sik
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.3
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    • pp.174-180
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    • 1996
  • The friction is one of the nonlinearities to be considered in the precise position control of a system which has electromechanical components. The friction has complicated nonlinear characteristics and depends on the velocity, the position and the time. The conventional fixed friction compensator and the controller based on linear control theory may cause the steady state position error or oscillation. The plant to be controlled in this study is a positioning system with a linear brushless DC motor(LBLDCM). The system behaves like a 4th-order model including the compliance and the friction. In this study, the plant model is simplified to a 2nd-order model to reduce the computation in on- line estimation. Also, to reduce the computation time, only the friction is estimated on-line while the mass and the viscous damping coefficient are fixed to the values obtained from off-line estimation. The validity of the proposed scheme is illustrated with the computer simulation and the experiment where the friction is compensated by using the estimation.

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A Diagnosis system of misalignments of linear motion robots using transfer learning (전이 학습을 이용한 선형 이송 로봇의 정렬 이상진단 시스템)

  • Su-bin Hong;Young-dae Lee;Arum Park;Chanwoo Moon
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.3
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    • pp.801-807
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    • 2024
  • Linear motion robots are devices that perform functions such as transferring parts or positioning devices, and require high precision. In companies that develop linear robot application systems, human workers are in charge of quality control and fault diagnosis of linear robots, and the result and accuracy of a fault diagnosis varies depending on the skill level of the person in charge. Recently, there have been many attempts to utilize artificial intelligence to diagnose faults in industrial devices. In this paper, we present a system that automatically diagnoses linear rail and ball screw misalignment of a linear robot using transfer learning. In industrial systems, it is difficult to obtain a lot of learning data, and this causes a data imbalance problem. In this case, a transfer learning model configured by retraining an established model is widely used. The information obtained by using an acceleration sensor and torque sensor was used, and its usefulness was evaluated for each case. After converting the signal obtained from the sensor into a spectrogram image, the type of abnormality was diagnosed using an image recognition artificial intelligence classifier. It is expected that the proposed method can be used not only for linear robots but also for diagnosing other industrial robots.

A Study on Effect of Various Cooling Methods in Motion of High-Precision Ball Screw (고속 고정밀 볼 스크류 구동에 따른 강제 냉각방식의 효과에 관한 연구)

  • Kim, Su-Sang;Xu, Zhe-Zhu;Kim, Hyun-Koo;Lyu, Sung-Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.3
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    • pp.254-259
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    • 2013
  • Ball screw system is widely used as a precision mechanical linear actuator that translates rotational motion to linear motion for its high efficiency, great stiffness and long life. Recently, according to the requirements of high accuracy and stiffness, the pre-load on the ball screw which means of remove the backlash in the ball screw is usually used. Because of the preload which means the frictional resistance between the screw and nut, becomes a dominating heat source and it generates thermal deformation of ball screw which is the reason for low accuracy of the positioning decision. There are several methods to solve the problem that includes temperature control, thermal stable design and error compensation. In the past years, researchers focused on the error compensation technique for its ability to correct ball screw error effectively rather than the capabilities of careful machine design and manufacturing. Significant amounts of researches have been done to real-time error compensation. But in this paper, we developed a series of cooling methods to get thermal equilibrium in the ball screw system. So we find the optimum cooling type for improving positioning error which caused by thermal deformation in the ball screw system.

A Study on Fingerprint-Based Coil Alignment Improvement Technique for Magnetic Resonant Wireless Power Transfer System (핑거프린트 방식의 자기 공진형 무선전력전송 코일 정렬 상태 개선 기법 연구)

  • Kim, Sungjae;Lee, Euibum;Ku, Hyunchul
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.30 no.1
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    • pp.38-44
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    • 2019
  • This paper proposes fingerprint-based positioning methods which can be used in a magnetic resonant wireless power transfer(WPT) system and verifies their performance. A new receiver coil with small orthogonal auxiliary coils is proposed to measure magnetic field signals in three axial directions. The magnitude and phase characteristics of the three-axis electromotive force can be obtained by using the proposed coil. To predict a position with the measured values, we propose a lookup table-based method and linear discriminant analysis-based method. For verification, the proposed methods are applied to predict 75 positions of the 6.78 MHz WPT system, and the performances such as accuracy and computation time are compared.

리니어모터 탑재 HMC의 운동특성 평가

  • 허남환;강은구;홍원표;최헌종;최우천
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.328-328
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    • 2004
  • 최근의 생산시스템은 수요자의 요구에 맞추어 다종소량화 경향이 뚜렷해지고 부품 또는 제품의 다기능화 및 소형화가 급속하게 진전되고 있으며, 여기에 보조를 맞추어 제품의 고정밀화가 그 어느 때보다 강하게 요구되고 있다. 이에 따라 공작기계를 이용한 정밀 가공기술의 필요성이 증가하게 되었고 공작기계가 공작물의 가공정도에 미치는 영향에 대한 평가가 많은 관심을 모으고 있다. 이는 가공된 공작물의 정밀도는 그것을 가공한 공작기계의 정밀도에 의해 좌우되기 때문이다.(중략)

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Generation of Klobuchar Coefficients for Ionospheric Error Simulation

  • Lee, Chang-Moon;Park, Kwan-Dong;Ha, Ji-Hyun;Lee, Sang-Uk
    • Journal of Astronomy and Space Sciences
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    • v.27 no.2
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    • pp.117-122
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    • 2010
  • An ionospheric error simulation is needed for creating precise Global Positioning System (GPS) signal using GPS simulator. In this paper we developed Klobuchar coefficients n ${\alpha}_n$ and ${\beta}_n$ (n = 1, 2, 3, 4) generation algorithms for simulator and verified accuracy of the algorithm. The algorithm extract those Klobuchar coefficients from broadcast (BRDC) messages provided by International GNSS Service during three years from 2006 through 2008 and curve-fit them with sinusoidal and linear functions or constant. The generated coefficients from our developed algorithms are referred to as MODL coefficients, while those coefficients from BRDC messages are named as BRDC coefficients. The maximum correlation coefficient between MODL and BRDC coefficients was found for ${\alpha}_2$ and the value was 0.94. On the other hand, the minimum correlation was 0.64 for the case of ${\alpha}_1$. We estimated vertical total electron content using the Klobuchar model with MODL coefficients, and compared the result with those from the BRDC model and global ionosphere maps. As a result, the maximum RMS was 3.92 and 7.90 TECU, respectively.