• Title/Summary/Keyword: Linear Motor Drive

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A Study on the Feed Rate Optimization of a Linear Motored Feed Drive System for Minimum Vibrations (Linear Motor 이송계의 진동 최소화를 위한 이송속도 최적화)

  • 최영휴;홍진현;최응영;김태형;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.321-325
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    • 2004
  • Linear motor feed drive systems have been broadly used in machine tools or precision automatic feed systems. Recently, modem machine tools require high speed and high precision feed drive system to achieve high productivity. Unfortunately, a feed drive system, even though it was optimum designed, may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slides system. This paper presents a feed rate optimization of a machine tool feed slide system, which is driven by a linear motor, for its minimum vibrations. Firstly, a 4-degree-of-freedom lumped parameter model is proposed for the vibration analysis of a linear motor driven machine tool feed drive system. Next, a feed rate optimization of the feed slide is carried out for minimum vibrations. The feed rate curve optimization strategy is to find out the most appropriate acceleration profile with jerk continuity. Of course, the optimized feed rate should approximate to the desired one as possible. A genetic algorithm with variable penalty function was used in this feed rate optimization.

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Development of a Novel Direct-Drive Tubular Linear Brushless Permanent-Magnet Motor

  • Kim, Won-jong;Bryan C. Murphy
    • International Journal of Control, Automation, and Systems
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    • v.2 no.3
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    • pp.279-288
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    • 2004
  • This paper presents a novel design for a tubular linear brushless permanent-magnet motor. In this design, the magnets in the moving part are oriented in an NS-NS―SN-SN fashion which leads to higher magnetic force near the like-pole region. An analytical methodology to calculate the motor force and to size the actuator was developed. The linear motor is operated in conjunction with a position sensor, three power amplifiers, and a controller to form a complete solution for controlled precision actuation. Real-time digital controllers enhanced the dynamic performance of the motor, and gain scheduling reduced the effects of a nonlinear dead band. In its current state, the motor has a rise time of 30 ms, a settling time of 60 ms, and 25% overshoot to a 5-mm step command. The motor has a maximum speed of 1.5 m/s and acceleration up to 10 g. It has a 10-cm travel range and 26-N maximum pull-out force. The compact size of the motor suggests it could be used in robotic applications requiring moderate force and precision, such as robotic-gripper positioning or actuation. The moving part of the motor can extend significantly beyond its fixed support base. This reaching ability makes it useful in applications requiring a small, direct-drive actuator, which is required to extend into a spatially constrained environment.

Fundamental Study of an Integrated Control Method for a Linear Motor Driven Container Crane System

  • An, Sang-Beak;Taniguchi, Yuki;Yamamoto, Shigehiro;Azukizawa, Teruo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.7
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    • pp.1060-1067
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    • 2009
  • The authors have proposed a linear motor driven container crane system, in which the linear motor to drive trolley chassis is also used to control swaying motion of a hanging container. To utilize the proposed system, it is needed to develop a power saving control system for the linear drive system. In this paper, an integrated control system to minimize required electric power to drive a trolley chassis with the suppressed swaying motion of a hanged container, is proposed. The validity of the proposed control system is investigated by the simulation using Simulink.

A Design of Hybrid Type Linear Pulse Motor and Microstep Driver (하이브리드형 선형 펄스 모터와 마이크로스텝 드라이버 설계)

  • Kim, M.H.
    • Journal of Power System Engineering
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    • v.13 no.4
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    • pp.62-67
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    • 2009
  • In this paper we designed a prototype hybrid type linear pulse motor (HLPM) with single side stator structure for low cost. The measurement system which can get the motor characteristics of the HLPM was suggested. The static and dynamic characteristics of the thrust force are measured analyzed. And the microstep drive method is adopted and tested to the drive of prototype HLPM. The thrust waveform is measured respectively to know the differences of the thrust waveform between the microstep drive method and rectangular wave. From the experimental results, it can be confirmed that the repetitive ripple of the thrust force of the prototype HLPM is reduced by taking the microstep drive method.

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Design of an Electromagnet with Low Detent Force and its Control for a Maglev Super-speed Vehicle

  • Lim, Jaewon;Kim, C.H.;Han, J.B.;Han, H.S.
    • Journal of Electrical Engineering and Technology
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    • v.10 no.4
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    • pp.1667-1673
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    • 2015
  • The vibration and noise caused by the dynamic interaction between electromagnetic suspension and the linear synchronous motor stator beneath a flexible guideway remain problems in designing attractive Maglev trains. One possible method to reduce the sources of vibration is to minimize the detent force in the linear synchronous motor that creates variations in both lift force and thrust. This paper proposes lowering detent force by using separated core instead of single united core. The magnet is designed to adapt to the deflected guideway at a speed of 550km/h. This study will analyze the electromagnetic field and control performance, and how they relate to lift forces and dynamic responses.

Transverse Flux Linear Machine with High Thrust for Direct Drive Applications

  • Chang, Jung-Hwan;Kim, Ji-Won;Kang, Do-Hyun;Bang, Deok-Je
    • Journal of Magnetics
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    • v.15 no.2
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    • pp.64-69
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    • 2010
  • This paper describes the development of a novel transverse flux linear motor (TFLM) excited by permanent magnets (PMs). It combines the advantage of two different TFLMs and produces high thrust with reduced normal force. The magnetic field is analyzed by combining the three-dimensional (3D) equivalent magnetic circuit network (EMCN) method with 2D finite element analysis. The experimental findings of the prototype motors are in good agreements with the analysis results, and demonstrate the potential of the proposed motor as a direct drive requiring relatively long displacement of a mover.

A Study on the Design and Analysis of a Voice Coil Linear Force Motor for Hydraulic Valve (밸브구동용 보이스 코일 선형 포스모터 설계와 해석 연구)

  • Park, C.S.;Huh, J.Y.
    • Journal of Drive and Control
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    • v.9 no.4
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    • pp.1-7
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    • 2012
  • The voice coil linear force motor is a kind of a direct drive motion device that uses a permanent magnetic field and coil winding to produce force. In order to design a voice coil linear force motor, an exact calculations of the required force, the flux density in air gap and the flux pathway are needed. A conventional method can be used usually to calculate the flux density in air gap, but with this method it is needed to find a magnetic circuit revision constant. In this paper a voice coil linear force motor is designed by conventional design method and analyzed by 3D simulation program "Flux". For the prototype linear force motor, the results of the calculated by conventional design method and the analyzed by 3D simulation program are compared with the test result. Finally it is showed that the magnetic circuit revision constant which is found by comparing of the analyzed and the measured data can be used for the design of the voice coil type linear force motor to minimize the trial and error.

A Microstep drive of the Hybrid Linear Pulse Motor for the Precise Control (2상 하이브리드 리니어 펄스 모터의의 정밀도 향상을 위한 마이크로스텝 구동)

  • Lee, Nam-Ki;Ahn, Jong-Bo;Kim, Kook-Hun
    • Proceedings of the KIEE Conference
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    • 1998.11a
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    • pp.186-188
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    • 1998
  • This paper describe the dynamic equation of Linear Pulse Motor(LPM)and the method of microstep drive and newly proposed control method for Linear Pulse Motor(LPM). A microstep drive is generally used for the high resolution positioning system. But high thrust distortion and imbalance in LPM make torque ripple that cause position error in microstep drive. In this paper the new control method is proposed and applied to hybrid LPM which is made by KERI. In the experimental results. it is shown the validity of the proposed control scheme.

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Development of Elevator Door System with Linear Induction Motor (리니어모터를 적용한 엘리베이터 도어시스템 개발)

  • Kim, Youn-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.8
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    • pp.3617-3625
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    • 2011
  • This paper introduces new concept elevator door system with linear induction motor(LIM) featuring simple structured and direct drive mechanism, which makes up for the weak points of the conventional complex structured door system. The optimal configuration of linear door system and the design results of linear LIM will be proposed in this paper and the validation of LIM design results will be investigated through the test. In this study, high performance of drive controller applied vector control and optimum drive pattern also are suggested. In addition, this paper describes details of designing and manufacturing process of linear door system and investigates the performance by analysis and test. The analytical and experimental results of this paper are considered as the productive data for the development of new elevator door system.

A Study on PLL Speed Control System of DC Servo Motor for Mobile Robot Drive (자립형 이동로봇 구동을 위한 직류 서보전동기 PLL 속도제어 시스템에 관한 연구)

  • 홍순일
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.3
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    • pp.60-69
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    • 1993
  • The speed control associated with dc servo motors for direct-drive applications of mobile robot is considered in this study. Robot is moved by power wheeled steering of two dc servo motors mounted to it. In order to cooperate with micro-computer and to achieve the high-performance operation of dc servo motor, speed control system is composed of a digital Phase Locked Loop and H-type drive circuit. And the motor is driven by Pulse Width Modulations. In controlling PWM, it is modified to compose of H-type drive circuit with feedback diodes and switching transistor and design of control sequence so that it may show linear characteristics. As a result, speed characteristics of motor showed linear features. In order to get data on design of PLL control system, the parameters of 80[W[ motor & robot device is measured by simple software control. The PLL speed control system is schemed and designed by leaner drive circuit and measured parameters. A complete speed control system applied to 80[W] dc servo motor showed good linearity, stability and high response. Also, it is verified that the PLL speed control system has good compatibility as a mobile robot driver.

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