• Title/Summary/Keyword: Lightweight aggregates

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Thermal Conductivity and Pore Characteristics of Low-Temperature Sintered Lightweight Aggregates Mode from Waste Glass and Bottom Ash (바텀애쉬와 폐유리를 사용하여 제조한 저온소성 경량골재의 열전도율과 기공특성)

  • Lee, Han-Baek;Ji, Suk-Won;Seo, Chee-Ho
    • Journal of the Korea Concrete Institute
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    • v.22 no.6
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    • pp.851-858
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    • 2010
  • In this study, waste glass and bottom ash were used as basic materials in order to secure a recycling technology of by-products which was mostly discarded and reclaimed. In addition, because softening point of waste glass is less than $700^{\circ}C$ and bottom ash includes combustible material, it was possible to manufacture low-temperature sintering lightweight aggregates for energy saving at $800{\sim}900^{\circ}C$ that it is as much as 20~30% lower than sintering temperature of existing lightweight aggregates. Thermal conductivity of newly-developed lightweight aggregates was 0.056~0.105W/m. K and its porosity was 40.36~84.89%. A coefficient of correlation between thermal conductivity and porosity was -0.97, it showed very high negative correlationship. With this, we were able to verify that porosity is key factor to affect thermal conductivity. Microstructure of lightweight aggregates by $CaCO_3$ content and replacement ratio of bottom ash in the variation of temperature were that $CaCO_3$ content increased along with pore size while replacement ratio of bottom ash increased as pore size decreased. Specially, most pores were open pore instead of closed pore of globular shape when replacement ratio of bottom ash was 30%, and pore size was small about 1/10~1/5 as compared with case in bottom ash 0~20%. In addition, open pore shapes were remarkably more irregular form of open pore in $900^{\circ}C$ than $700^{\circ}C$ or $800^{\circ}C$ when replacement ratio of bottom ash was 30%. We reasoned hereby that these results will influence on absorption increase, strength and thermal conductivity decrease of lightweight aggregates.

Correlations between the Impedance and Compressive Strength of Hardened Cement According to the Aggregate Type

  • Hojin Kim;Jinju Kim;Sungyu Park;Je Hyun Bae
    • Journal of Electrochemical Science and Technology
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    • v.15 no.2
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    • pp.242-252
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    • 2024
  • To date, methods used to assess the interfacial transition zone (ITZ), which represents the boundary between the aggregate and paste inside concretes, have primarily relied on destructive tests, and non-destructive tests has received little attention until recently. This study assessed the interfaces of concretes with lightweight aggregates based on electrochemical impedance spectroscopy (EIS) for high-strength concretes and examined the possibility of estimating the compressive strength of concretes through non-destructive testing using EIS. The experimental results revealed that the impedance of the hardened cement increased with increasing compressive strength and aggregate density. In particular, when the results of impedance measurement were displayed as a Nyquist plot, the intercept of the x-axis depicting the effective conductivity was proportional to the compressive strength. Furthermore, an equivalent circuit was selected to interpret the correlation between cement aggregates and impedance. Consequently, the compressive strength was found to increase with the value of the resistances of the electrolyte filled in continuous pores in the cement aggregate. And, the pores formed in the ITZ affect this value. The resistance at the ITZ for different aggregates was also obtained, and it was found that the resistance was consistent with the results predicted by SEM images of the ITZ and correlated with the strength of the concretes. The proposed method can be used as a way to easily determine the strength of cement according to differences in aggregate.

Applicability of inorganic waste as binder at manufacturing of Light weight aggregates using high content sewage sludge (하수슬러지 인공경량골재 제조를 위한 무기계 폐기물의 점결제 적용성 평가)

  • Kim, Dug-Mo;Mun, Kyoung-Ju;Soh, Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.157-160
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    • 2005
  • The purpose of this study is to efficiently treat the sewage sludge discharged from sewage treatment plants and evaluate the feasibility of the manufacture of lightweight aggregates(LWA) using a large quantity of sewage sludge and inorganic waste binder ;f1y-ash, waste-stone, tailing, phosphogypsum. Then they were burned in different soak temperatures from 1190$^{circ}C$ to 1290$^{circ}C$ with fixed soak time and heating rate at 5 minutes and 20$^{circ}C$/min respectively in order to produce lightweight aggregate (LWA). Experiment were generated to evaluate the quality of LWA as well as the relationship between burning condition and product's quality.

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Bloating Mechanism for Artificial Light Weight Aggregate of Surface Modification with Coal ash

  • Lee, Ki Gang
    • Journal of the Korean Ceramic Society
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    • v.52 no.2
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    • pp.159-164
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    • 2015
  • We manufacture artificial lightweight aggregates (ALWAs) using bottom-ash as the primary raw material. We coat the ALWA surfaces with low-melting point materials in order to enable them to bloat, which is essential to reduce the bulk density of the aggregate. Then, we sinter the prepared aggregates at 1000, 1100, and $1200^{\circ}C$ using either the direct or two-step firing schedules. Finally, we evaluate the properties of the fired samples through analyzing their bulk density, water absorption, and microstructure. The surface-modified samples result in a reduction of their bulk density by $0.3{\sim}0.4g/cm^3$ regardless of the firing method used. Based on these results, we conclude that this approach could provide a viable method for the mass-production of ALWAs from industrial waste such as bottom-ash.

Analysis on Anisotropy of Void Distribution and Stiffness of Lightweight Aggregate using CT Images (CT 이미지를 활용한 경량 골재의 방향에 따른 공극 분포 및 강성도의 이방성 분석)

  • Chung, Sang-Yeop;Han, Tong-Seok;Yun, Tae Sup;Youm, Kwang Soo;Jeon, Hyun-Gyu;Kang, Dong Hun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.3
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    • pp.227-235
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    • 2012
  • The void distribution in concrete materials strongly affects its material properties. Therefore, the identification of spatial distribution of void is important to understand and estimate material behavior. To examine and quantify the void distribution inside lightweight aggregates, CT(computed tomography) image is used. 3D lightweight aggregate images are generated by stacking of cross-sectional images from CT. Spatial distribution of void of aggregate along the direction is visualized on the sphere using probability distribution function. Stiffness of lightweight aggregate for the directions is also examined. It is confirmed that direction-based probability distribution and stiffness from CT images are effective in characterizing void distributions of aggregates.

An Academic Assessment of Lightweight Concrete Properties for Rhamen-type Modular Building Walls (라멘식 모듈러 건축물 벽체 적용을 위한 경량 콘크리트의 공학적 특성)

  • Jung, Ui-In;Lee, Min-Jae;Ju, Young-Gil;Kim, Bong-Joo
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.5
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    • pp.527-536
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    • 2023
  • This research embarked on a comprehensive examination of the engineering characteristics of lightweight concrete intended for implementation in rhamen-type modular building walls. The concrete was formulated utilizing bottom ash and coated EPS beads, in accordance with the Korea Construction Standards Center(KCS) 14 20 20 "Lightweight Aggregate Concrete". Our findings articulate that while EPS beads tend to diminish the compressive strength of the lightweight concrete, they concurrently contribute to a notable reduction in unit mass. The porous nature of the bottom ash endows the material with diminished thermal conductivity. Significantly, a mixture containing 50% EPS beads and 50% BA20 aggregates, replacing half of the coarse aggregates, was found to meet the standard specifications.