• Title/Summary/Keyword: Light-weight Design

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An Study of Optimization on Vehicle Body Stiffness using CAE Application (CAE를 응용한 차체강성 최적화에 관한 연구)

  • 최명진;송명준;장승호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.129-134
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    • 2001
  • One of the most important purposes in the design of machines and structures is to produce the most light products of the lowest price with satisfying function and performance. In this study, a scheme of design optimization for the weight down of vehicle body structure is presented. Design sensitivity of vehicle body structure is investigated and design optimization is performed to get weight down with the allowable stiffness of body in white. Stress, deformation and natural frequencies are the constraint of the optimization.

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Optimum design of FRP box-girder bridges

  • Upadhyay, Akhil;Kalyanaraman, V.
    • Structural Engineering and Mechanics
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    • v.35 no.5
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    • pp.539-554
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    • 2010
  • Light weight superstructure is beneficial for bridges in remote areas and in emergency erection. In such weight sensitive applications, combination of fibre reinforced plastics (FRP) as material and box-girders as a structural system have great scope. This combination offers various options to tailor structure and its elements but this flexibility poses greater challenge in optimum design. In this paper a procedure is derived for a generalised optimum design of FRP box-girder bridges, using genetic algorithms (GA). The formulation of the optimum design problem in the form of objective function and constraints is presented. Size, configuration and topology optimization are done simultaneously. A few optimum design studies are carried out to check the performance of the developed procedure and to get trends in the optimum design which will be helpful to the new designers.

Experimental Study on Optimization of Slab Form Design Using Harmonic Search Algorithm (하모닉 알고리즘을 활용한 슬래브 거푸집 디자인 최적화에 관한 실험적인 연구)

  • Jang, Indong;Yi, Chongku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.185-186
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    • 2018
  • The slabfrom, which is commonly used in construction sites, has drawbacks in that the workability of the workers is reduced due to their heavy weight. This study investigates the possibility of design optimization of euro form between structural stability and weight using harmonic search algorithm. The harmonic search algorithm is a metaheuristic optimization technique that obtains multiple optimal solution candidates through iterative. As a result of multiple attempts of optimization through the algorithm, it was possible to design the formwork which is structurally stable and light in weight than the existing formwork.

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Light-weight Optimum Design of Laminate Structures of a GFRP Fishing Vessel (GFRP 낚시어선의 선체구조 적층판 분석과 경량화 설계)

  • Jang, Jae-Won;Han, Zhiqiang;Oh, Daekyun
    • Journal of Ocean Engineering and Technology
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    • v.33 no.6
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    • pp.495-503
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    • 2019
  • Approximately 90,000 ships are registered in South Korea, and about 80,000 of these ships are used in domestic shipping. Among these, 84% are small ships, such as a fishing vessels that weigh less than 20 tons and are made mostly of an FRP (Fiber Reinforced Plastics). When this fact is taken into account, the greenhouse gas emissions that are released per ton of a composite vessel are sizeable. In this study, the laminated structures of an FRP fishing vessel, many of which currently are being built in Korea, were analyzed by ISO (International Organization for Standardization) and international design rules, and the structures of the hulls are lightweight with optimum glass fiber mass content as determined by the laminate weight minimization algorithm. As a result, it was confirmed that the laminations of the vessels in accordance with the Korean rule could have 6.4% to approximately 11% more design margin compared to the requirements of ISO and other international rules. And the case study of the application of the laminate weight minimization algorithm showed the possibility of reducing the weight of the hull bottom plating by as much as about 19.32% and by as much as about 18.06% in the overall structure.

Mechanical Characteristics Analysis of Structural Light-weight Aluminum Foam (구조용 경량 알루미늄 발포금속의 기계적 특성 연구 분석)

  • Ma, Jeong Beom;Lee, Jeong Ick
    • Journal of the Korea Convergence Society
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    • v.2 no.3
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    • pp.1-6
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    • 2011
  • Aluminum foam is one of the representative light-weight materials. In this study we analyzed the mechanical properties of the aluminum foam structures. Aluminum materials with pores have novel mechanical characteristics such as flame retardancy, damping, and energy absorption which are superior to those of polymer foam. Furthermore its reusable properties draw considerable interests. General properties, energy and acoustic absorption will be investigated and future research issues such as binding techniques of foam materials with other structures will be discussed through foam application examples.

Implementing a Light-Weight Authentication Protocol for Resource-Constraint Mobile Device in Ubiquitous Environment (유비쿼터스 환경에서 제한적인 능력을 갖는 이동장치를 위한 경량의 인증 프로토콜 구현)

  • Lim, Kyu-Sang;You, Il-Sun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2007.06a
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    • pp.823-826
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    • 2007
  • In ubiquitous environment, mobile devices, which users carry, tend to be resource-constraint, thus resulting in the need for an authentication protocol, which provides light-weight computations as well as strong security. Recently S/Key based protocols, which satisfy such a requirement by achieving light-weight computations, strong authentication and session key exchange, have been proposed. In particular, You and Jung's protocol is more efficient and secure than others. In this paper, we compare and analyze You-Jung with other protocols. Also, we design an authentication scenario and status of mobile devices while implementing the protocol.

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Impact Collapse Behavior of Hybrid Circular Thin-walled Member by Stacking Condition (적층조건에 따른 혼성 원형 박육부재의 충격압궤거동)

  • Lee, Kil-Sung;Park, Eu-Ddeum;Yang, In-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.235-240
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    • 2010
  • The recent trend of vehicle design aims at crash safety and environmentally-friendly aspect. For the crash safety aspect, energy absorbing members should be absorbed with collision energy sufficiently. But vehicle structure must be light weight for the environmentally-friendly aspect, in order to improve fuel efficiency and to reduce tail gas emission. Therefore, the light weight of vehicle must be achieved in a status of securing safety of crash. An aluminum or CFRP (Carbon Fiber Reinforced Plastics) is representative one among the light-weight materials. In this study, impact collapse behavior of circular hybrid thin-walled member is evaluated. The hybrid members are manufactured by wrapping CFRP prepreg sheets outside the aluminum circular members in the autoclave. Because the CFRP is an anisotropic material whose mechanical properties change with its stacking condition, special attention is given to the effects of the stacking condition on the collapse behavior evaluation of the hybrid thin-walled member. Collapse mode and energy absorption capability of the hybrid thin-walled member are analyzed with change of the fiber orientation angle and interface number.

A Novel Technique to Miniaturize Microstrip Antennas with a Locally Non-Homogeneous Substrate Configuration

  • Lee, Byung-Je;Kim, Jong-Heon;Lee, Jong-Chul;Kim, Nam-Young
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.11 no.8
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    • pp.1355-1362
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    • 2000
  • Microstrip antennas are attractive for many applications because of their compact size, low profile, and light weight. Recently, the demand for the miniaturization of the personal communication equipment has been increasing along with the proliferation of personal communication systems. Thus, the development of small antenna has been highly demanded. In this paper, a new technique to reduce the overall dimension of a microstrip antenna with a locally non-homogeneous substrate configuration is proposed. The miniaturized microstrip antenna for a repeater system in a mobile communication cellular band(824~894 MHz) is designed with the proposed technique, and commercialized with low cost, light weight, and small size. Comparison between simulations, based on Agilent Technologies HFSS software, and measurements are provided. The proposed method will be more attractive for a light-weight, small-size, and low-cost microstrip array design. This paper also presents the bandwidth improvement technique for under-coupled microstrip patch antenna with a tuning stub.

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COLLAPSE CHARACTERISTICS OF ALUMINUM EXTRUSIONS FILLED WITH STRUCTURAL FOAM FOR SPACE FRAME VEHICLES

  • Kim, B.J.;Heo, S.J.
    • International Journal of Automotive Technology
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    • v.4 no.3
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    • pp.141-147
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    • 2003
  • For improving high-safety, convenience, and ride comfort, the automotive design suffers from radical increase of the weight, the recycling-related rules, regulations on the waste gas, and environmental protection of the resources. Among them, it is well known that the weight increase is the most critical. Thus, in order to minimize the weight of the body-in-white that takes up 20-30% of the whole weight of the automobile, most automotive manufacturers have attempted to develop the aluminum intensive body-in-white using aluminum space frames. In this research, the crush test and simulation for aluminum extrusions are performed to evaluate the collapse characteristics of that light weighted material. Also. the same test and simulation was done for aluminum extrusions filled with structural foam. Then, these results are analyzed and compared. From these studies, the effectiveness of structural foam is evaluated in improving automotive crashworthiness. Finally, the design strategy and guideline of the structural form are suggested in order to improve the crashworthiness for aluminum space frame in the vehicle.

Design for the multistage sheet metal forming of wheel disks by Design of Experiment (실험계획법을 이용한 휠 디스크의 다단판재성형 공정 설계)

  • 이명균;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.278-282
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    • 2003
  • There is a strong industrial demands for the development of light-vehicle to improve fuel efficiency. It is more effective to reduce weight of the parts directly driven by an automobile engine. So the saving in weight of wheels which is operated by an automobile engine improve fuel efficiency more than other parts. There are many step of sheet metal forming in fabricating automotive wheel, so that it is difficult to design process and tools of multi-stage stamping. Traditionally, design process and tools have depended on the experience of skilled workers and it has done by trial and error methods. However, it needs too much costs and time. Taguchi methods has an advantage of the number of required experiments and reliability compared with trial and error method. In this study, Taguchi methods and response surface methods are applied to design process and tools of automotive wheel. As a result, the principal variables are selected and process conditions are optimized.

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