• Title/Summary/Keyword: Light Alloys

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Microstructure and Mechanical Properties of Al-5%Mg-1%Mn-x%Zn Alloys (Al-5%Mg-1%Mn-x%Zn합금의 미세조직 및 기계적 성질)

  • Kim, Jeong-Min;Seong, Ki-Dug;Yoo, Jung-Hoon;Jun, Joong-Hwan;Kim, Ki-Tae;Jung, Woon-Jae
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.1
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    • pp.12-17
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    • 2005
  • Effects of Zn and Zr additions on the microstructure and mechanical properties of Al-5%Mg-1%Mn alloys were investigated. As Zn content increased in the Al-Mg-Mn-Zn alloys, the tensile strength and ductility of as-cast alloys rather decreased while the tensile strength of the heat-treated alloys significantly increased mainly due to the precipitation of fine $MgZn_2$ phases. Small amount of Zr was added to the 3%Zn alloy to further enhance the mechanical properties, and it appeared to increase the strength and ductility, especially in as-cast state.

Precursor Events in Environmentally Assisted Cracking Behaviour of Light Metals

  • Raja, V.S.
    • Corrosion Science and Technology
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    • v.15 no.4
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    • pp.153-158
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    • 2016
  • Light metal alloys of Mg, Ti, and Al undergo environmentally assisted cracking (EAC). Passive film breakdown and pitting are not only precursor events for stress corrosion, but can accelerate hydrogen evolution that is responsible for hydrogen embrittlement. This is clearly demonstrated in the case of Mg and Ti alloys. The so-called innocuous precipitates, which do not directly participate in either alloy strengthening or EAC can be effective precursors for initiating EAC. This aspect is highlighted using high strength aluminium alloys. Such behaviours lead to a paradigm shift in the design of alloys with resistance to EAC.

Variation of Fluidity and Mechanical Properties of Al-Mg Alloys with the Addition of Si, Mn, and Zn (합금원소 Si, Mn, Zn 첨가에 따른 Al-Mg 합금의 유동도 및 기계적 성질 변화)

  • Kim, Jeong-Min;Seong, Ki-Dug;Jun, Joong-Hwan;Kim, Ki-Tae;Jung, Woon-Jae
    • Journal of Korea Foundry Society
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    • v.24 no.3
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    • pp.138-144
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    • 2004
  • Effects of alloying elements such as Si, Mn, Zn on the fluidity and mechanical properties of high ductility Al-Mg based alloys were investigated. The fluidity of alloys was evaluated using a vacuum suction fluidity test, and Si addition was observed to increase the fluidity of AI-Mg binary alloys substantially while Zn somewhat decreased the fluidity. However, both the strength and ductility were significantly deteriorated by the Si additions. It was observed that a small amount of Mn addition to Al-Mg alloy increased the tensile strength effectively without losing much ductility but the effect of Zn addition on the strength was relatively small.

Effects of Mn and Si Contents on the Castabilities and Mechanical Properties of Al-5%Mg Base Alloys (Al-5%Mg 합금의 주조성과 기계적 성질에 미치는 합금원소 Mn 및 Si의 영향)

  • Kim, Jeong-Min;Seong, Ki-Dug;Jun, Joong-Hwan;Kim, Ki-Tae;Jung, Woon-Jae
    • Journal of Korea Foundry Society
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    • v.25 no.5
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    • pp.216-220
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    • 2005
  • High ductility Al-Mg alloys often contain some Mn and Si, however the effects of these minor alloying elements on various properties of alloys have not been fully understood. In this study the castability and mechanical properties of Al-5%Mg alloy were investigated according to the addition of Mn and Si. The fluidity of the alloys was generally increased by increasing Si or Mn contents. The feedability was also increased by increasing Si content, but it was rather decreased by increasing Mn content. Both the tensile strength and the ductility appeared to be deteriorated by Si addition, while they were found to be improved by Mn addition.

Microstructures and Mechanical Properties of AZ31-(0~0.5%)Ca alloys (AZ31-(0~0.5)%Ca 합금의 미세조직과 기계적 성질)

  • Jun, Joong-Hwan;Park, Bong-Koo;Kim, Jeong-Min;Kim, Ki-Tae;Jung, Woon-Jae
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.5
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    • pp.299-304
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    • 2004
  • Influence of Ca addition on microstructure and room temperature mechanical properties has been studied for AZ31(Mg-3%Al-1%Zn-0.2%Mn)-(0~0.5)%Ca wrought alloys, based on experimental results from metallography, X-ray diffractometry and mechanical tests. Yield strength, ultimate tensile strength and hardness of the alloys increased remarkably with increasing Ca content, whereas elongation was deteriorated continuously. Microstructural examination revealed that Ca addition efficiently refined grains of ${\alpha}$(Mg) phase and that some of the Ca dissolved in ${\beta}(Mg_{17}Al_{12})$ precipitates. The former and the latter facts are thought to be responsible for improved strength and loss of ductility of the AZ31+Ca wrought alloys, respectively.

The study on Comparison Evaluation of Shear Bond Strength of Co-Cr Based Alloy using for Porcelain Fused Metal (도재용착주조관용 Co-Cr계 비귀금속 합금의 전단결합강도 비교평가에 관한 연구)

  • Kim, Hee-Jin;Kim, Bu-Sob
    • Journal of Technologic Dentistry
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    • v.32 no.3
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    • pp.195-207
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    • 2010
  • Purpose: The purpose of this study was to observe the microstructural changes of surface in the specimens, performing the shear bond strength testing. The currently most used non-precious alloys are nickel-chromium based alloys with or without beryllium. However, their biocompatibility has been questioned concerning possible damages to the health of the patient and professionals involved in the fabrication of prosthesis caused by long exposure to Ni and Be. An option to nickel-chromium alloys is the cobalt-chromium alloy, an alternative that does not sacrifice the physical properties of the metal porcelain systems. Studies in the animals substantially show that the cobalt-chromium alloys are relatively well tolerated, being therefore more biocompatible than the nickel-chromium alloys. Methods: Non-addition Be to nickel-chromium based alloy(Bellabond plus) and cobalt-chromium alloy which has been widely used(Wirobond C) fused with ZEO light porcelain classified control group and cobalt-chromium alloy which is developing alloy of Alphadent company in Korea(Alphadent alloy) fused with ZEO light porcelain classified experimental group. The specimens of $4mm{\times}4mm{\times}0.5mm$ were prepared as-cast and as-opaque to cast body to analyze the mechanical characteristic change, the microstructure of alloy surface. The phase change was used to observe through XRD analysis and OM/SEM was used to observe the surface of specimens as-cast and as-opaque to cast body. Chemical formation of their elements was measured with EDS. Then hardness was measured with Micro Vicker's hardness tester. Shear bond strength test thirty specimens of $10mm{\times}10mm{\times}2mm$ was prepared, veneered, 3mm high and 3mm in diameter, over the alloy specimens. The shear bond strength test was performed in a universal testing machine(UTM) with a cross head speed of 0.5mm/min. Ultimate shear bond strength data were analyzed with one-way ANOVA and the Scheffe's test (P<0.05). Within the limits of this study, the following conclusions were drawn: The X-ray diffraction analysis results for the as-cast and as-opaque specimens showed that the major relative intensity of Bellabond plus alloy were changed smaller than Wirobond C and Alphadent Co-Cr based alloys. Results: Microstructural analysis results for the opaque specimens showed all the alloys increased carbides and precipitation(PPT). Alphadent Co-Cr based alloy showed the carbides of lamellar type. The Vickers hardness results for the opaque specimens showed Wirobond C and Alphadent Co-Cr based alloys were increaser than before ascast, but Bellabond plus alloy relatively decreased. The mean shear bond strengths (MPa) were: 33.11 for Wirobond C/ZEO light; 25.00 for Alphadent Co-Cr alloy/ZEO light; 18.02 for Bellabond plus/ZEO light. Conclusion: The mean shear bond strengths for Co-Cr and Ni-Cr based alloy were significantly different. But the all groups showed metal-metal oxide modes in shear bond strengths test at the interface.

Development of Ultra Thin Notebook Case Usins Mg Alloy Sheet (초박판 마그네슘 노트북 케이스 개발)

  • Lee, K.T.;Beak, H.J.;Hwang, S.H.;Choi, C.S.;Kim, H.J.;Kim, H.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.383-386
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    • 2008
  • Magnesium alloy sheets have been extending their field of applications to automotive and electronic industries taking advantage of their excellent light weight property. In addition to their excellent light property, magnesium alloys have several other advantages: high specific strength, good welding capability and corrosion resistance. Taking advantage of these benefits, magnesium alloys have also been substituting the polymeric materials in the electronic devices industries. In sheet metal forming application with magnesium alloys, the lower formability and high springback due to the lower elastic property (Young's modulus=45 GPa) at room temperature are major hurdles by which magnesium alloys have limited applications. In this study, commercial notebook case was adopted as the benchmark model, and then design parameters and process conditions are analyzed by the finite element simulation and physical try-outs.

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Mechanical Properties and Castabilities of Al-12Mg-5.5Zn-xSi Alloys

  • Kim, Jeong-Min;Sung, Ki-Dug;Jun, Joong-Hwan;Kim, Ki-Tae;Jung, Woon-Jae
    • Journal of Korea Foundry Society
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    • v.24 no.6
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    • pp.340-346
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    • 2004
  • The plan for obtaining a good combination of strength and castability appeared feasible and the following observations were made. 1. In Al-12Mg-6.6Zn-xSi alloys, more primary $Mg_2Si$ phase formed with reduced $Al_3Mg_2$ phase, as Si content is necessary for an effective solution heat treatment because the solidus temperature is very low silicon contents. 2. A high tensile strength could be obtained in the heat-treated Al-12Mg-5.5Zn-5Si alloy attributed in the heat-treated Al-12Mg-5.5Zn-5Si alloy attributes to fine $MgZn_2$ particles that precipitated uniformly in the matrix. 3. Al-12Mg-5.5Zn-Si alloys showed excellent casting capabilities such as hot cracking resistance and fluidity compared to the reference commercial alloys. 4. The wear resistance of Al-12Mg-5.5Zn-5Si alloy was superior to that of A7075 alloy, and even higher resistance is expected if the morphology and size of primary $Mg_2Si$ phase is carefully controlled.

Corrosion Behavior of AZ91 Magnesium Alloy (AZ91 마그네슘합금의 부식거동)

  • Yim, Chang Dong;Kim, Young Min;Park, Sung Hyuk;You, Bong Sun
    • Korean Journal of Metals and Materials
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    • v.50 no.9
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    • pp.619-627
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    • 2012
  • One of the barriers limiting wide applications of magnesium alloys to various industries is their poor corrosion resistance. The corrosion properties of AZ91 magnesium alloy, which is the most popular magnesium casting alloy, are affected by microstructural and environmental factors. The corrosion properties of AZ91 magnesium alloy are affected by the corrosion properties of ${\alpha}-Mg$ and ${\beta}$ phases, the volume fraction and distribution of ${\beta}$ phase and area ratio of ${\alpha}-Mg/{\beta}$ phases. The corrosion properties of AZ91 magnesium alloy under various environments also change according to the passivity of films and types of corrosion products formed on its surface. The corrosion resistance of the magnesium alloys can be improved by microstructural control through the addition of alloying elements and optimization of the production process.