• Title/Summary/Keyword: Leak test

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Study on the Comparison of Piezoelectric Property of Acoustic Sensor for Valve Leak Diagnosis (밸브누설 진단용 PZT 및 Pb-Free 음향센서의 압전특성 비교 연구)

  • Lee, Sang-Guk;Park, Sung-Keun
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3383-3388
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    • 2007
  • To compare the sensor performance of AE leak diagnosis system which can measure valve leak conditions, AE activities such as RMS voltage level, AE signal trend, leak rate degree according to AE database, FFT spectrum were measured on valve of the simulated test system for power plant. AE activities were recorded and analyzed from various operating conditions including different temperature, pressure difference, valve size and fluid using both piezoelectric acoustic emission sensor and Pb-Free acoustic emission sensor. The results of this study are utilized to select the type of sensors, the frequency band for filtering and thereby to improve the signal-to-noise ratio for diagnosis or monitoring of valves in operation. As the final result of application study above, portable type leak diagnosis system by AE was developed. The outcome of the study can be definitely applied as a means of the diagnosis or monitoring system for energy saving and prevention of accident for power plant valve.

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Consideration on the helium leak detection in a large vacuum chamber (대형 진공용기의 헬륨 누설검사 방법에 대한 고찰)

  • In, S.R.
    • Journal of the Korean Vacuum Society
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    • v.16 no.4
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    • pp.235-243
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    • 2007
  • Nowadays, in our country, large vacuum chambers for huge experimental facilities such as the tokamak fusion device, high power neural beam test stand, and space simulator have been constructed. In such a vacuum chamber of very large size, it is quite complicate to check on leakage quantitatively, while the probability of a leak is relatively high. To investigate the feasibility of applying reliably a helium leak detection to the huge vacuum chambers, and to find a reasonable methodology of choosing an optimum set-up for leak detection, several virtual constructions of the leak detection system have been analyzed by calculating the pressure distribution in the system and the helium level in the sensor part.

Study on the Fugitive Emissions of a PFA Lined Ball Valve through Helium Leak Detection (PFA 라이닝 볼밸브의 헬륨누설 검출 및 비산배출에 관한 연구)

  • Lee, Won-Ho;Kim, Dong-Yeol;Lee, Jong-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.39-42
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    • 2016
  • A PFA lined ball valve, which is machined with fluorinated resin PFA to its inner part for improving corrosion resistance, non-stickness, heat-resistance, has been widely used to the chemical/pharmaceutical industries, the semiconductor/LCD manufacturing processes, etc. with the high purity chemicals as working fluid. EPA stated that 60% of all fugitive emissions come from the valve stem packing in a typical petroleum or chemical processing plant. They monitor regulated components for leaks and maintain seal performance at acceptable levels. Korean industrial standards only deals with the bubble test for in-line leakage of valves, which has the detectable leak rate of $10^{-4}$ [$mbar{\cdot}L{\cdot}s^{-1}$], therefore, it is not sufficient to check fugitive emissions. In this study, we conducted Helium leak detection from a PFA lined ball valve and evaluated fugitive emissions according to ISO 15848-1, which has the detectable leak rate of $10^{-9}$ [$mbar{\cdot}L{\cdot}s^{-1}$], for manufacturing the high-reliable PFA lined ball valves against fugitive emissions.

A Study on the Reliability Improvement of Compartment Leak Test in Surface Vessels (함정 격실기밀 평가 방안에 대한 신뢰성 향상 연구)

  • Choi, Sang-Min;Park, Dong-Kyu;Beak, Yong-Kawn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.4
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    • pp.546-551
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    • 2020
  • Generally, surface vessels have many compartments for operation and living quarters, and each compartment is an important space for the ship's survivability. During ship construction, a compartment leak test is necessary and is carried out on each vessel. However, the current test method is in doubt when looking at the actual test results. The reason is that only one pressure gauge is used for the measurement to check the air, so an uncomprehended phenomenon is detected during group compartment leak tests. From this point of view, an improved test device and method are needed. In this study, a multi-channel data acquisition device with multiple pressure sensors is proposed to detect each compartment's pressure variation or pressure drop. This test is a more confidential compartment leak test than the current method, and the test device can show real-time pressure detection values of each of the pressure sensors, which are installed in each compartment, including unmanned space.

Burst Behavior for Mechanically Machined Axial Flaws of Steam Generator Tubings

  • Hwang, Seong Sik;Kim, Hong Pyo;Kim, Joung Soo
    • Corrosion Science and Technology
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    • v.3 no.1
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    • pp.30-33
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    • 2004
  • It has been reported that some events of a rupture of seam generator tube have occurred in nuclear power plants around the world. Main causes of the leakage are from various types of corrosion in the steam generator(SG) tubings. Primary water stress corrosion cracking(PWSCC) of steam generator tubings have occurred in many tubes in Korean plant, and they were repaired using sleeves or plugs, In order to develop proper repair criteria, it is necessary to ascertain the leak behavior of the tubings. A high pressure leak and burst testing system was manufactured. Various types of Electro Discharged Machined (EDM) notches were developed on the SG tubes. Leak rate and burst pressure were measured on the tubes at room temperature. Burst pressure of the part through wall defected tubes depends on the defect depth, Water flow rates after the burst were independent of the t1aw types; tubes having 20 to 60 mm long EDM notches showed similar flow rates regardless of the defect depth. A fast pressurization rate gave the tube a lower burst pressure than the case of a slow pressurization.

Measurement of Heat Leak through Multi-Layer Insulation (적층단열재의 열침입량 측정)

  • Kim D. L.;Yang H. S.;Jung W. M.;Lee B. S.;Shin P. K.;Hwang S. D.
    • Progress in Superconductivity and Cryogenics
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    • v.7 no.3
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    • pp.39-42
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    • 2005
  • In this paper, the thermal characteristics of multilayer insulation (MLI) were experimentally investigated by using boil-off calorimetry method for seeking optimum standards of thermal insulation conditions. It is necessary to design the thermal insulating efficiency for applying to cryogenic instruments such as HTS power cable system. It is well known that the thermal characteristics and heat transfer of MLI are greatly affected by various MLI structures such as the number of layers and layer density, etc. However, it is difficult to know the thermal characteristics of MLI correctly. The heat leak by MLI between room temperature and liquid nitrogen temperature was measured at various conditions using a cylindrical cryostat. The cryostat consists of two guard vessels located at both end sides and a test vessel between them. The guard vessels are also filled with liquid nitrogen to prevent radiation heat leak through the both end side of the cylindrical test vessel to measure the heat leak only through MLI.

Methodology of Non-Destructive Examinations on Hydraulic Expansion Region of Steam Generator Tubes (증기발생기 세관 수압확관부 비파괴검사 방법론)

  • Kim, Chang-Soo;Jung, Nam-Du;Lee, Sang-Hoon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.29-33
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    • 2008
  • As the measures of nuclear power plant utilities and manufacturers to reduce the defects of tube expansion region during manufacturing steam generators, many types of NDEs(Non-Destructive Examinations) are conducted to inspect the expansion region. The expansion region of tube is subject to degrade because of stress concentration induced by tube expansion, sludge pile and high temperature. So the inspections for tube expansion region have been reinforced. Liquid penetrant test, helium leak test, Bobbin profile test and hydraulic test are performed to confirm the integrity of tube expanded by hydraulic expansion method. Liquid penetrant test and helium leak test are used to inspect seal weld region on tubesheet end part. Bobbin Profile test is used to inspect fully the expanded region of steam generator tube. Hydraulic test finally verifies the integrity of seal weld region on tubesheet end part.

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비전도성 에폭시를 사용한 RF-MEMS 소자의 웨이퍼 레벨 밀봉 실장 특성

  • 박윤권;이덕중;박흥우;송인상;박정호;김철주;주병권
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2001.11a
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    • pp.129-133
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    • 2001
  • In this paper, hermetic sealing was studied fur wafer level packaging of the MEMS devices. With the flip-chip bonding method, this B-stage epoxy sealing will be profit to MEMS device sealing and further more RF-MEMS device sealing. B-stage epoxy can be cured 2-step and hermetic sealing can be obtained. After defining $500{\mu}{\textrm}{m}$-width seal-lines on the glass cap substrate by screen printing, it was pre-baked at $90^{\circ}C$ for about 30 minutes. It was then aligned and bonded with device substrate followed by post-baked at $175^{\circ}C$ for about 30 minutes. By using this 2-step baking characteristic, the width and the height of the seal-line were maintained during the sealing process. The height of the seal-line was controlled within $\pm0.6${\mu}{\textrm}{m}$ and the strength was measured to about 20MPa by pull test. The leak rate of the epoxy was about $10^7$ cc/sec from the leak test.

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Development and Performance Test on the 1-Inch Glove Valve for the LNG Piping System (LNG 배관 시스템용 1인치 글로브 밸브 개발 및 성능실험)

  • Yi, Chung-Seob;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.9-16
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    • 2017
  • This study describes the development of a 1-inch cryogenic glove valve for an LNG pumping system and localization development achieved through the performance test. The cryogenic valve used in the LNG pumping system plays an important role in maintaining a flow rate by LNG transportation. This trial manufactured goods, which was achieved through reverse engineering and developing the assembly process. The result of the leak test satisfied the internal pressure condition using the 78-bar normal temperature test and maintained the anti-leakage condition. Also, the result of the cryogenic leak test (BS 6364: low temperature test procedure) maintained anti-leakage at -196 and 52 bar, which satisfied the test standards.

Analysis of Effect on Freshwater Production of Vacuum Membrane Distillation Module according to Housing Leak (중공사막 진공 막증류 모듈의 하우징 누수가 담수 생산에 미치는 영향 분석)

  • Joo, Hongjin;Kwak, Heeyoul
    • Journal of Korean Society of Water and Wastewater
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    • v.30 no.3
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    • pp.313-319
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    • 2016
  • In this study, the performance experiment was conducted to compare the permeate flux of hollow fiber Vacuum Membrane Distillation module according to leak problem between module housing and membrane bundle. For the permeate flux performance experiment of the two Vacuum Membrane Distillation modules, the Lab-scale experimental equipment was built in the capacity of $1m^3/day$. The performance test of the two Vacuum Membrane Distillation modules were analyzed according to the feed water conditions. As a result, it was analyzed that the leak VMD module decreased about 14% of permeate flux than normal VMD module.