• Title/Summary/Keyword: Lead Screw

Search Result 71, Processing Time 0.026 seconds

Prediction of Crack Initiation and Its Application to the Design of Lead Screw Thread Rolling Process (Crack 발생 예측을 통한 Lead Screw 전조공정설계)

  • Shin, M.S.;Cha, S.H.;Kim, J.B.
    • Transactions of Materials Processing
    • /
    • v.19 no.3
    • /
    • pp.160-166
    • /
    • 2010
  • In this paper, the process parameters of thread rolling were designed based on the numerical analysis results. Firstly, the effective analysis conditions that guarantee the reliability of the analysis results were found. To find the effective analysis conditions, the analyses were carried out for various numbers of teeth. And then, the effects of the process parameters such as tool shape and temperature on the thread rolling performance were investigated. The formability in thread rolling process was evaluated in terms of Cockcroft-Latham damage value. In order to evaluate formability, Cockcroft-Latham damage value was normalized by the critical damage value which was obtained from the analysis of uniaxial tensile test. The analyses were carried out using DEFORM-3D. The results showed that the flank angle and crest round had an effect on the thread rolling load. It was also shown that temperature had significant effects on the effective strain distribution, rolling load, and damage. With the reduced formability of stainless steel at higher temperature, it was shown that the normalized damage values increased as the process temperature.

A Study on the Groove Design in Ball Screws (볼나사 그루브 상사비 결정에 관한 연구)

  • Park, Cheol-U;Kim, Dae-Eun;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.20 no.1
    • /
    • pp.154-162
    • /
    • 1996
  • Ball screws are commonly used in linear motion feeding systems of various machine tools and automated systems. They are known to have relatively little backlash, high precision and efficiency compared to ordinary lead screws. Furthermore, the effectiveness of ball screw has made it the preferred choice of many newly developed high speed precision feeding units. The motivation of this work is to establish the groove edsigh basis of ball screws for the reduction of contact fatigue failure. In most instances, fatigue failure between ball and shaft groove is due to excessive contact pressure. Especially, the excessive load is causative of plastic flow below the contact surface, which can contribute to surface failure. But, in spite of small load, if groove conformity rate is large, contact pressure is increased and internal shear stress reach the yield value of the material. In such a point, the authors deal with design procedure for deciding the permissible conformity rate of a ball screw groove with the computational evaluation of contact pressure and maximum shear stress.

Fault Diagnosis of Screw type Air Compressor (스크루형 공기압축기의 고장진단)

  • Bae Yong-hwan
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.28 no.7
    • /
    • pp.1092-1100
    • /
    • 2004
  • This paper describes the application of fault tree technique to analyze of compressor failure. Fault tree analysis technique involves the decomposition of a system into the specific form of fault tree where certain basic events lead to a specified top event which signifies the total failure of the system. In this research. fault trees for failure analysis of screw type air compressor are made. This fault trees are used to obtain minimal cut sets from system failure and system failure rate for the top event occurrence can be calculated. It is Possible to estimate air compressor reliability by using constructed fault trees through compressor failure example. It is Proved that FTA is efficient to investigate the compressor failure modes and diagnose system.

A study on Processing technology of high-speed and high-accuracy for Metal Mold Cutting (금형가공을 위한 고속.고정도 가공기술의 연구)

  • 박희영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1999.10a
    • /
    • pp.221-226
    • /
    • 1999
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 50m/min using the high speed ball screw. Also, a lot of problems have happened the feed and servo drive system. It is necessary to study about the character of positioning accuracy, heat generation and high speed/accuracy control for feed/servo drive system of high speed/accuracy. In this study, we make use of high performance vertical machine center with a ball screw of large-scale-lead. Also, we'll apply the high-speed/accuracy control technology in this part of feedforward control, multi-buffering block size, etc. Using the design of the mechanical element and high-speed precision control, the basic design concept can be established.

  • PDF

A Study on Characteristics of Feed Drive System using High Speed Ballscrew (고속볼스크류를 사용한 이송계 특성에 관한 연구)

  • 박성호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.279-284
    • /
    • 2000
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the character of positioning accuracy, heat generation and high speed control for feed drive system of high speed. in this study, we make use of the feed drive system with a high lead ball screw. We'll develop the feed drive system at the speed of 60m/min. Using the design of the mechanical element and the high speed control, the basic design concept can be established. After manufacturing one-shaft feed drive system and then conducting the performance test, It'll be analyzed properties of the high speed feed drive system.

  • PDF

Design of high speed feed drive system in machine tools (고속화를 위한 공작기계 이송계의 설계)

  • 고해주;박성호;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1999.05a
    • /
    • pp.39-44
    • /
    • 1999
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the character of positioning accuracy, heat generation and high speed control for feed drive system of high speed. In this study, we make use of the feed drive system with a ball screw of large-scale-lead. We'll develop the feed drive system at the speed of 60m/min. Using the design of the mechanical element and the high speed control, the basic design concept can be established. After manufacturing one-shaft feed drive system and conducting the performance test, it'll be analyzed properties of the high speed feed drive system.

  • PDF

A Study on the Analysis and Design for Disc Drive Feeding System (디스크 드라이브 이송계의 해석 및 설계에 관한 연구)

  • 김선모;엄재용;최한국;강희종;임홍균
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2001.11b
    • /
    • pp.977-982
    • /
    • 2001
  • In this paper, we deal with the analysis and optimum design of a disc drive feeding system. Using this proposed design method, we can determine an optimal step motor and lead-screw for the shorter seek time and required seek resolution. Simulation results show that this method can be potentially implemented in the design of a feeding system.

  • PDF

Thread Rolling Analysis for Lead Screw Process Design (Lead Screw 공정 설계를 위한 전조 해석)

  • Shin, Myoung-Soo;Cha, Sung-Hoon;Kim, Jong-Bong;Kim, Jong-Ho;Ra, Seung-Woo
    • Elastomers and Composites
    • /
    • v.44 no.4
    • /
    • pp.391-396
    • /
    • 2009
  • This paper presents the numerical analysis of thread rolling. Firstly, the analysis is focused on the effective analysis conditions that guarantee the reliability of the analysis results. The investigated parameters are the number of teeth and the number of elements. Using the analysis results, the number of elements and the number of teeth that guarantee the results are found. And then, the effects of the process parameters such as tool shape and temperature on the thread rolling are investigated. The analysis is carried out using DEFORM-3D. The results show that the flank angle and crest round have an effect on the thread rolling load. It is also shown that temperature have significant effects on the effective strain distribution, rolling load, and crack initiation. The crack initiation is predicted using the Cockcroft-Latham criterion.

Ventricular pacing with screw-in sutureless myocardial electrode (무봉합심근전극을 사용한 인공심박조정기 설치40례 보고)

  • Sim, Yeong-Mok;No, Jun-Ryang
    • Journal of Chest Surgery
    • /
    • v.16 no.1
    • /
    • pp.115-120
    • /
    • 1983
  • We implanted pacemakers using screw-in sutureless myocardial electrode in 40 patients between February, 1980 and November, 1982 at Seoul Nation University Hospital. Mean age of total patient who received the pacemaker implantation was 39.9 years, but excluding the patient who received the open heart surgery, mean age was 49.3 years. Cause of pacemaker implantation was complete A-V block in 13 patients, symptomatic sick sinus syndrome in 12 patients, complete A-V block after open heart surgery in 12 patients, second degree A-V block with dizziness in one patient, and atrial fibrillation with slow ventricular response in two patients. In thirty nine cases, electrodes were implanted by subxiphoid approach, on the diaphragmatic surface of right ventricle. I n one case, electrode was implanted through the left anterior thoracotomy. Acute stimulation threshold, measured in 35 patients, varied from 0.1 to 2.5 mA [mean 0.85 mA.], and R-wave amplitude [sensitivity], measured in 19 patients, varied from 2.9 mV to 11.5 mV [mean 7.6 mV]. There was no hospital death. The postoperative complications included wound seroma in two patients [5%], wound hematoma in three patients [7.5%], and pacing failure in one patient [2.5%]. The subxiphoid implantation of the pacemaker using sutureless myocardial lead was valuable in obtaining safe, reliable and long-term impulse generation.

  • PDF

Effect of the early exposure of cover screws on the survival rate of implants (덮개 나사 조기 노출이 임플란트의 생존율에 미치는 영향)

  • Kim, Yong-Gun;Lee, Jae-Kwan;Chang, Beom-Seok;Um, Heung-Sik
    • Journal of Periodontal and Implant Science
    • /
    • v.36 no.4
    • /
    • pp.879-889
    • /
    • 2006
  • The early exposure of cover screws is a common complication of 2-stage implant technique. The exposure of cover screws between stage I and IT surgery may cause inflammation in the soft tissues surrounding the implants, and lead to peri-implantitis or marginal bone loss. The purpose of this study was to evaluate the effect of the early exposure of cover screws on implants placed using 2-stage technique. Two hundred and nineteen implants in 77 patients were examined for cumulative survival rate, radiographic marginal bone level change, cause and frequency of the early exposure. The results were as follows: 1. Twenty-five implants showed early exposure of cover screws with a frequency of 11.4%. 2. Cumulative survival rate of the implants with early cover screw exposure was 88.0%, and that of the implants without cover screw exposure was 96,9%. 3. At the time of stage IT surgery and 1 year after loading, the marginal bone loss was greater around the implants with early exposure of cover screws than around the implants without cover screw exposure(p <0.05), 4, There was no statistically significant difference in the frequency of the early exposure according to the implant diameter, gender, and smoking(p >0,05).