• Title/Summary/Keyword: Layered composite materials

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Effect of layer combinations with nanocomposite and low-shrinkage composite resins on their color and mechanical properties (나노복합레진과 저수축 복합레진의 복합 층으로 이룬 시편이 색과 물리적 성질에 미치는 영향)

  • Park, Wan-Ky;Choi, An-na;Son, Sung-Ae;Kwon, Yong Hoon;Kang, Eun-Sook;Park, Jeong-Kil
    • Korean Journal of Dental Materials
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    • v.44 no.2
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    • pp.129-139
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    • 2017
  • This study investigated the colors and mechanical properties of layered dental composites. Four nanocomposite resins (Aelite LS, Grandio, Tetric EvoCeram, Filtek Z350XT) and a silorane-based composite resin (P90) were used for overlying and underlying materials, respectively, with different thickness combinations. Colors, translucency parameter (TP), flexural and compressive properties were evaluated. All tested specimens had different color coordinates, although all were of A3 shade. Color coordinates and TP values of layered specimens better matched those of the corresponding overlying product as the thickness of the overlying product was increased. High TP values were related with high $b^*$ value differences between specimens (p<0.05). Both flexural strength and modulus, compressive strength and modulus of layered specimens with different thickness combinations were mostly lower than those of the corresponding overlying products, respectively, in their non-layered state.

Numerical Study of the Formability of Fiber Metal Laminates Based on Self-reinforced Polypropylene (자기 강화형 폴리프로필렌을 이용한 섬유 금속 적층판의 성형성에 관한 수치해석적 연구)

  • Lee, B.E.;Kim, J.;Kang, B.S.;Song, W.J.
    • Transactions of Materials Processing
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    • v.22 no.3
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    • pp.150-157
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    • 2013
  • Fiber metal laminates (FMLs) are layered materials comprised of thin metal sheets and fiber reinforced plastic (FRP). This paper presents the numerical study of the formability enhancement of FMLs composed of an aluminum alloy and self-reinforced polypropylene (SRPP) composite. In this study, a numerical simulation based on finite element (FE) modeling is proposed to evaluate the formability of FMLs using ABAQUS/Explicit. The FE model, which included a single layer of solid and shell elements to model the blank, used discrete layers of the solid element with a contact model and shell elements with a friction based model for the aluminum alloy-composite interface conditions. This method allowed the description of each layer of FMLs and was able to simulate the interaction between the layers. It is noted through this research that the proposed numerical simulation described properly the formability enhancement of the FMLs and the simulation results showed good agreement with experimental results.

Assessment of geometric nonlinear behavior in composite beams with partial shear interaction

  • Jie Wen;Abdul Hamid Sheikh;Md. Alhaz Uddin;A.B.M. Saiful Islam;Md. Arifuzzaman
    • Steel and Composite Structures
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    • v.48 no.6
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    • pp.693-708
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    • 2023
  • Composite beams, two materials joined together, have become more common in structural engineering over the past few decades because they have better mechanical and structural properties. The shear connectors between their layers exhibit some deformability with finite stiffness, resulting in interfacial shear slip, a phenomenon known as partial shear interaction. Such a partial shear interaction contributes significantly to the composite beams. To provide precise predictions of the geometric nonlinear behavior shown by two-layered composite beams with interfacial shear slips, a robust analytical model has been developed that incorporates the influence of significant displacements. The application of a higher-order beam theory to the two material layers results in a third-order adjustment of the longitudinal displacement within each layer along the depth of the beam. Deformable shear connectors are employed at the interface to represent the partial shear interaction by means of a sequence of shear connectors that are evenly distributed throughout the beam's length. The Von-Karman theory of large deflection incorporates geometric nonlinearity into the governing equations, which are then solved analytically using the Navier solution technique. Suggested model exhibits a notable level of agreement with published findings, and numerical outputs derived from finite element (FE) model. Large displacement substantially reduces deflection, interfacial shear slip, and stress values. Geometric nonlinearity has a significant impact on beams with larger span-to-depth ratio and a greater degree of shear connector deformability. Potentially, the analytical model can accurately predict the geometric nonlinear responses of composite beams. The model has a high degree of generality, which might aid in the numerical solution of composite beams with varying configurations and shear criteria.

Test Method on Interlaminar Tensile Properties of Carbon Fabric Reinforced Phenolic Composites (카본-페놀 직물복합재료의 층간인장물성 측정기법)

  • Lee Ji-Hyung;Kim Hyoung-Geun;Lee Hyung-Sik;Park Young-Che;Ju Se-Kyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.81-85
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    • 2006
  • Through-the-thickness properties of thick-walled cylindrical composites are required to determine structural performances because interlaminar tensile stress is primarily responsible for structural failure of the composites during their curing process. It is necessary for evaluating the tensile properties to find individual test methods to find appropriate methods because there are no recognised international standards(test methods and test specifications) available for generating reliable tensile properties in the direction. This paper has performed an experimental Study to measure that properties of carbon fabric/phenolic composites are produced by domestic company. Several test methods using an aluminum specimen were compared and evaluated. The best method, found out, was adopted to measure transverse through-the-thickness properties of composite materials. The results show that strain trends on four faces of composite specimen are the same.

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Test Method on Interlaminar Tensile Properties of Carbon fabric Reinforced Phenolic Composites (카본-페놀 직물복합재료의 층간인장물성 측정기법)

  • Lee, Ji-Hyung;Kim, Hyoung-Geun;Lee, Hyung-Sik
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.3
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    • pp.48-52
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    • 2006
  • Through-the-thickness properties of thick-walled cylindrical composites are required to determine structural performances because interlaminar tensile stress is primarily responsible for structural failure of the composites during their curing process. It is necessary for evaluating the tensile properties to find individual test methods to find appropriate methods because there are no recognised international standards(test methods and test specifications) available for generating reliable tensile properties in the direction. This paper has performed an experimental study to measure that properties of carbon fabric/phenolic composites which are produced by domestic company. Several test methods using an aluminum specimen were compared and evaluated. The best test method to measure transverse through-the-thickness properties of composite materials was developed by the experimental results that strain trends on all faces of composite specimen are the same.

Structural Analysis and Design of Artificial Hip Joint by Using Finite Element Method (유한요소법을 이용한 인공 고관절의 역학적 거동 해석 및 설계)

  • 정재연;황운봉;하성규
    • Composites Research
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    • v.12 no.5
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    • pp.98-109
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    • 1999
  • An investigation has been performed to develop a nonlinear finire element method for the analysis of the long-term behavior of an artificial hip joint. The three dimensional multi-layered brick element is used to analyze the design performances of hip prodtheses with various materials and the thick laminated composite hip prostheses with various layup sequences. The used element can accommodate the varying material properties of the element and allow the ply-drop-off along the eleement edge. The nonlinear finite element analysis program has been verified by the comparison with the exact solution of the bean problem subjected to uniaxial loading. By using the program, the density changes and strength ratios of artificial hip joint are calculated according to the hip prosthesis materials and the layers of composite hip prosthesis. The numerical results are easily applied to evaluate design performances of a hip prosthesis, and decrease the difficulty and time of hip prosthesis design.

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Finite Element Analysis of Pilgering Process of Multi-Metallic Layer Composite Fuel Cladding (다중금속복합층 핵연료 피복관의 필거링 공정에 관한 유한 요소 해석 연구)

  • Kim, Taeyong;Lee, Jeonghyeon;Kim, Ji Hyun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.2
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    • pp.75-83
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    • 2017
  • In severe accident conditions of light water reactors, the loss of coolant may cause problems in integrity of zirconium fuel cladding. Under the condition of the loss of coolant, the zirconium fuel cladding can be exposed to high temperature steam and reacted with them by producing of hydrogen, which is caused by the failure in oxidation resistance of zirconium cladding materials during the loss of coolant accident scenarios. In order to avoid these problems, we develop a multi-metallic layered composite (MMLC) fuel cladding which compromises between the neutronic advantages of zirconium-based alloys and the accident-tolerance of non-zirconium-based metallic materials. Cold pilgering process is a common tube manufacturing process, which is complex material forming operation in highly non-steady state, where the materials undergo a long series of deformation resulting in both diameter and thickness reduction. During the cold pilgering process, MMLC claddings need to reduce the outside diameter and wall thickness. However, multi-layers of the tube are expected to occur different deformation processes because each layer has different mechanical properties. To improve the utilization of the pilgering process, 3-dimensional computational analyses have been made using a finite element modeling technique. We also analyze the dimensional change, strain and stress distribution at MMLC tube by considering the behavior of rolls such as stroke rate and feed rate.

Synthesis and Characteristics of Organo-Layered Silicate as an Filler of Polymeric Nanocomposites from $delta-Na_2Si_2O_5$ ($delta-Na_2Si_2O_5$ 로부터 고분자 나노복합 소재용 유기 층상 실리케이트 합성 및 특성)

  • 김윤섭;고형신
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.226-226
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    • 2003
  • 일반적으로, 고분자 매트릭스에 층상 점토광물이 분산되어 얻어지는 복합재료는 세가지 형태를 이룬다. 첫째 통상의 복합재료는 고분자 매트릭스 내에 점토입자가 고루게 분산된 상태를 말하며, 둘째 점토 층 사이에 고분자 모노머나 올리고머가 일부분 삽입된 삽입형 복합재료(intercalated composite)이며, 셋째 점토 층 사이에 삽입된 모노머나 올리고머의 경화 또는 중합반응을 통해 점토내의 한층 한층 균일하게 매트릭스 내에 분산된 박리형 나노복합소재(exfoliated nanocomposite) 이다. 이들 복합재료들 중 박리형 나노복합소재는 적은 양의 점토가 단위 층으로 고분자 매트릭스에 완전히 분산되어 다양한 물성의 향상이 기대되는 재료이다. 따라서 최근 고분자의 기계적 강도, 팽윤 저항성 그리고 차폐특성 둥 전반적인 물성을 향상시키는 방법으로 층상 점토광물의 층 사이에 다양한 유기물을 삽입하여 층간거리를 확장시킨 유기 점토광물을 제조하고 이를 고분자 소재에 첨가하여 박리형 나노복합소재를 제조하는 방법이 많은 연구가 수행되고 있다.

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Crack propagation behavior of in-situ structural gradient Ni/Ni-aluminide//Ti/Ti-aluminide laminate materials (Ni/Ni-aluminide//Ti/Ti-aluminide 구조경사형 층상재료의 균열 전파 거동)

  • Chung, D.S.;Kim, J.K.;Cho, H.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.15 no.6
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    • pp.269-275
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    • 2005
  • Ni/Ni-aluminide/Ti/Ti-aluminide laminate composite, considered as a functionally gradient material, was manufactured by thin foil hot press technique. Thick intermetallic layers of NiAl and $TiAl_3$ were formed by a self-propagating high-temperature synthesis (SHS) reaction, and thin continuous taters of $Ni_3Al$ and TiAl were formed by a solid-state diffusion. Fracture resistance with loading along the crack arrester direction is higher than crack divider direction due to the interruption of crack growth in metal layers. The $Ni_3Al$ and NiAl intermetallic layer showed cleavage and intergranular fracture behavior, respectively, while the fracture mode of $TiAl_3$ layer was found to be an intragranular cleavage. The debonding between metal and intermetallic layer and the pores were observed in the Ni/Ni-aluminide layers, resulting in the lower fracture resistance. With the results of acoustic emission (AE) source characterization the real time of failure and the effect of AE to crack growth could be monitored.

The evaluation of color and color difference according to the layering placement of Incisal shade composites on the body composites of the indirect resin restoration (간접 수복용 복합레진의 Incisal 색상 적층 두께에 따른 표면 색상 및 색차의 평가)

  • Park, Su-Jung;Lee, Han-Young;Nah, Myong-Yun;Chang, Hoon-Sang;Hwang, Yun-Chan;Oh, Won-Mann;Hwang, In-Nam
    • Restorative Dentistry and Endodontics
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    • v.36 no.1
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    • pp.37-49
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    • 2011
  • Objectives: The aim of this study was to evaluate the surface color of indirect resin restoration according to the layering placement of different shade of incisal composite. Materials and Methods: In this study, CIE $L^*a^*b^*$ value of 16 Body composite of Tescera ATL (Bisco, Schaumburg IL,USA) was measured by spectrophotometer (NF999, Nippon Denshuku, Japan), and compared to CIE $L^*a^*b^*$ value of Vitapan shade guide. Nine shade Incisal composite of Tescera ATL were buildup to 1 mm thickness on Body composites inlay block, and CIE $L^*a^*b^*$ value was measured. Incisal composite was ground to 0.5 mm thickness and CIE $L^*a^*b^*$ value was re-measured. Color difference between Body composite and Incisal composites layered on Body composite was calculated as a function of thickness. Results: Color difference between corresponding shade of Tescera Body composite and Vitapan shade guide was from 6.88 to 12.80. $L^*$ and $b^*$ value was decreased as layering thickness of Incisal composite on Body composite was increased. But, $a^*$ value did not show specific change tendency. Conclusions: Surface color difference between Body composites and Incisal composites layered on Body composite was increased as the layering thickness of Incisal composite increased (p < 0.05).