• Title/Summary/Keyword: Layered Manufacturing Technology

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Organic-inorganic Hybrid Materials for Spin Coating Hardmask (스핀코팅 하드마스크용 유-무기 하이브리드 소재에 관한 연구)

  • Yu, Je Jeong;Hwang, Seok-Ho;Kim, Sang Bum
    • Applied Chemistry for Engineering
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    • v.22 no.2
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    • pp.230-234
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    • 2011
  • In this work, the primary material for a single layered hardmask which can afford a spin-on process was prepared by the minture of organic and inorganic sources. The preparation of hybrid polymer was attempted by esterification from silanol terminated siloxane compounds and acetonide-2,2-bis(methoxy)propionic acid. The optical, thermal and morphological properties of the test hardmask film was examined in terms of cross-linking agent and additives. In addition, the etch rate of hardmask film and photo resist layer were compared. The hybrid polymer prepared from organic and inorganic materials was found to be useful for hardmask film to form the nano-patterns.

Comparative Study on the 3D Printing Methodology suitable for Jewelry (장신구 활용에 적합한 3D프린팅 방법론 비교 연구)

  • Chang, Chin-hee;Ko, Seung-Geun
    • Journal of the Korea Convergence Society
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    • v.11 no.2
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    • pp.225-230
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    • 2020
  • Using the 3D printing method in the product manufacturing is a very innovative and useful technology. However, in the field of jewelry, it is a limited technology used only in a field of manufacturing process. To overcome this limitations in the jewelry production process, most popular and easy 3D printing method was selected, and the printing time and condition was limited. In this study, to find out the 3D printing method applicability to jewelry work manufacturing, the prototypes through casting and non-casting methods were completed and compared. As a result, the FDM printing method has a very positive advantage in terms of cost and time, but there is a disadvantage that the layered structure is not erased on the surface and the completeness of the surface forming is poor due to the residue of the filament generated during the printing process. The DLP printing method has the advantage that the surface treatment is even and completion is high, while the cost and time are inefficient. However, both printing methods were found to be suitable for the use of jewelry manufacturing, and if the efficient printing method was selected for the design of the jewelry in the future, better work research could be conducted.

Levitation characteristics of HTS tape stacks

  • Pokrovskiy, S.V.;Ermolaev, Y.S.;Rudnev, I.A.
    • Progress in Superconductivity and Cryogenics
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    • v.17 no.1
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    • pp.14-16
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    • 2015
  • Due to the considerable development of the technology of second generation high-temperature superconductors and a significant improvement in their mechanical and transport properties in the last few years it is possible to use HTS tapes in the magnetic levitation systems. The advantages of tapes on a metal substrate as compared with bulk YBCO material primarily in the strength, and the possibility of optimizing the convenience of manufacturing elements of levitation systems. In the present report presents the results of the magnetic levitation force measurements between the stack of HTS tapes containing $n=2{\div}200$ of tapes $12mm{\times}12mm$ and NdFeB permanent magnet in the FC and ZFC regimes. It was found a non- linear dependence of the levitation force from the height of the array of stack in both modes: linear growth at small thickness gives way to flattening and constant at large number of tapes in the stack. Established that the levitation force of stacks comparable to that of bulk samples. The numerical calculations using finite element method showed that without the screening of the applied field the levitation force of the bulk superconductor and the layered superconductor stack with a critical current of tapes increased by the filling factor is exactly the same, and taking into account the screening force slightly different.

Effect of agglomerated zirconia-toughened mullite on the mechanical properties of giant cane fiber mat epoxy laminated composites

  • Sahu, Pruthwiraj;Parida, Sambit Kumar;Mantry, Sisir
    • Structural Engineering and Mechanics
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    • v.70 no.2
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    • pp.233-243
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    • 2019
  • This paper depicts the development and characterizations of laminated composites made with cellulosic giant cane (Arundinaria gigantea) fiber mats and epoxy resin. Zirconia-toughened mullite (ZTM) is used as a filler material in the laminated composite which was prepared from sillimanite through plasma processing technique. The mechanical characterizations of this composite have been carried out as per ASTM standards to evaluate its usability as a structural material. The effects of varying weight percentages of the filler and two different fiber orientations namely, angle-ply [$+45^{\circ}/-45^{\circ}/+45^{\circ}$] and balanced cross-ply [$0^{\circ}/90^{\circ}/0^{\circ}$] on the physical and mechanical properties such as density, microhardness, impact strength, tensile strength and interlaminar shear strength of the layered composite specimens have been investigated. The study indicates that the inclusion of zirconia-toughened mullite in the composite laminate as filler improves its mechanical properties. Moreover, the use of giant cane fiber mat in the laminate is more eco-friendly than the synthetic fibers. This research also helps in generating additional data to enrich the repository of natural fiber reinforced laminated composites.

Failure Analysis of Stress Reliever in Heat-Transport Pipe of District Heating System

  • Cho, Jeongmin;Chae, Hobyung;Kim, Heesan;Kim, Jung-Gu;Kim, Woo Cheol;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.21 no.4
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    • pp.243-249
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    • 2022
  • The objective of the present study was to perform failure analysis of double-layered bellow (expansion joint), a core part of stress reliever, used to relieve axial stresses induced by thermal expansion of heat-transport pipes in a district heating system. The bellow underwent tensile or compressive stresses due to its structure in terms of position. A leaked position sufferred a fatigue with a tensile component for decades. A cracked bellow contained a higher fraction of martensitic phase because of manufacturing and usage histories, which induced more brittleness on the component. Inclusions in the inner layer of the bellow acted as a site of stress concentration, from which cracks initiated and then propagated along the hoop direction from the inner surface of the inner layer under fatigue loading conditions. As the crack reached critical thickness, the crack propagated to the outer surface at a higher rate, resulting in leakage of the stress reliever.

Tensile Property Analysis of NCF Composite Laminated Structure for HP-CRTM Forming Process (HP-CRTM 성형공법을 적용하기 위한 NCF 복합재 적층구조에 따른 인장특성 분석)

  • Byeon, Ki-Seok;Shin, Yu-Jeong;Jeung, Han-Kyu;Park, Si-Woo;Roh, Chun-Su;Je, Jin-Soo;Kwon, Ki-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.59-64
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    • 2019
  • In recent years, the HP-CRTM method, which has the ability to produce carbon fiber-reinforce plastic composites at high speeds, has come into the spotlight in the automotive parts industry, which demands high productivity. Multi-axial carbon fabric, an intermediate material used in this HP-CRTM molding process, consists of layered fibers without crimp, which makes it better in terms of tensile and shear strength than the original woven fabrics. The NCF (non-crimp fabric) can form the layers of the carbon fiber, which have different longitudinal and lateral directions, and ${\pm}{\theta}$ degrees, depending on the product's properties. In this research, preforms were made with carbon fibers of ${\pm}45^{\circ}$ and $0/90^{\circ}$, which were lamination structures under seven different conditions, in order to create the optimal laminated structure for automobile reinforcement center floor tunnels. Carbon fiber composites were created using each of the seven differently laminated preforms, and polyurethane was used as the base material. The specimens were manufactured in accordance with the ASTM D3039 standards, and the effect of the NCF lamination structure on the mechanical properties was confirmed by a tensile test.

Shear bond strength of a layered zirconia and porcelain according to treatment of zirconia liner (치과용 지르코니아 이장재 처리에 따른 지르코니아와 도재의 전단결합강도 비교)

  • Seo, Jeong Il;Park, Won Uk;Kim, Yang Geun
    • Journal of Technologic Dentistry
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    • v.39 no.1
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    • pp.43-52
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    • 2017
  • Purpose: Physical and chemical properties of gold is most suitable to be restored of teeth to its original state. Recently zirconia was used instead of gold because of esthetical and intimacy of human body. Because of high strength and high abrasion resistance of zirconia, all zirconia artificial tooth lead to wear the original tooth of opposite site. To preserve this original tooth, zirconia artificial tooth covered with dental ceramic glass was used. When joining the zirconia core and dental ceramic glass, difference of their thermal expansion coefficient and wetting ability is generated the residual stress at interface lead to crack. In order to solve this problem, intermediate layer what is called zir-liner was imported to decrease the residual stress and increase the bonding strength. Methods: In this study, to identify the optimum conditions for manufacturing process, various methods to rough the surface of zirconia core were adopted, and vary the thickness of interlayer, and analyzed bond strength. Results: Bond strength of sanding specimens group showed higher than that of non-sanding specimens group, and once applied intermediate layer with sanding specimens showed highest bond strength with 28 MPa. SEM photomicrographs of zirconia cores fired at $1500^{\circ}C$ showed parallel straight lines in sanding and pockmarked surface in blasting surfaces as abrasion traces. Observation of the destruction section after shear test by SEM were carried out. Liner applied non-sanding group and non-liner applied sanding group all showed interfacial crack. Sandblasting group with non-liner showed remained dental ceramic glass on the surface of zirconia. Sandblasting group with once applied liner showed partially remained liner and dental ceramic glass on the surface of zirconia. XRD analysis revealed that sandblasting group showed higher monoclinic peaks than other specimens group and this result was due to the high collision energy for stress induced phase transformation. Conclusions: A study on the improvement of bonding strength between zirconia and dental ceramic glass steadily carried out for the future to practical use.

Manufacture of Multi-Layered High Efficiency Water Treatment Filter (다층구조의 고효율 수처리용 필터 제조)

  • Sonn, Jong Suk;Joung, Hyun-Sub;Yoo, Young-Sang;Hong, Joo-Hee
    • Korean Chemical Engineering Research
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    • v.57 no.6
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    • pp.841-846
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    • 2019
  • The purpose of this work is to manufacture of high efficiency water-treatment filter that is equal to imported products or even higher in terms of quality and even develop the manufacturing process. The filtration efficiency of the developed filter was 93~99%, which was better or similar to that of domestic filter (82~97.5%) and Japanese filter (92.5~98%). The pressure loss(durability) along with the amount of contaminant particles was significantly smaller than that of domestic products, and showed $0.1kg_f/cm^2$ less than that of Japanese products. In addition, at the cost side of production, the developed cartridge filter can be produced with 50% of the current price compared to that of Japanese products. Therefore, it is possible to replace the imported Japanese products as well as domestic products.

Proposal of a piezoelectric floating mass transducer for implantable middle ear hearing devices (이식형 인공중이를 위한 압전 플로팅 매스 트랜스듀서의 제안)

  • Lee, Chang-Woo;Kim, Min-Kyu;Park, Il-Yong;Song, Byung-Seop;Roh, Yong-Rae;Cho, Jin-Ho
    • Journal of Sensor Science and Technology
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    • v.14 no.5
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    • pp.322-330
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    • 2005
  • A new type of transducer, piezoelectric floating mass transducer (PFMT) which has advantages of piezoelectric and electromagnetic transducer has been proposed and implemented for the implantable middle ear hearing devices. By the uneven bonding of piezoelectric material to the inner bottom of transducer case, the PFMT can vibrate back-and-forth along the longitudinal axis of the transducer even though the piezoelectric material within the cylindrical case produces only the bilateral expansion and contraction according to the applied electrical signal. To improve efficiency of the PFMT, the multi-layered piezoelectric material has been adapted. The small number of components in the PFMT enables the simple manufacturing and the easy implanting into the middle ear. In order to examine the characteristics of vibration, mechanical modeling and finite element analyses of the proposed transducer have been performed. From the result of theoretical analyses and the measured data from the experiment, it is verified that the implemented PFMT can be used in implantable middle ear hearing devices.

Dependence of Ferroelectric Film Formation Method on Electrical Characteristics in Solution-processed Ferroelectric Field Effect Transistor (강유전체 박막 형성방법에 따른 용액 공정 기반 강유전체 전계효과 트랜지스터의 전기적 특성 의존성)

  • Kim, Woo Young;Bae, Jin-Hyuk
    • Journal of the Institute of Electronics and Information Engineers
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    • v.50 no.7
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    • pp.102-108
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    • 2013
  • In manufacturing of solution-processed organic electronic devices, a spin coating method is frequently used, but which has a big problem. Solvent in a solution has a decisive effect such as physical and chemical damage for successive solution-based film deposition. Such a severe damage by solvent restricts for fabricating building blocks of multi-layered films from solutions. In this work, it will be shown that a proper combination of well-known solvents gives a chance to fabricate multi-layered film, also this new method was applied to make organic field effect transistor. Two types of bottom gate, bottom contact transistors were fabricated, one of which is fabricated by conventional single spin coating method, the other fabricated by double spin coating method. Compared with the electrical characteristics in a single spin coated transistor, the leakage current between source and gate electrode was decreased, ON state current was increased, and the extracted saturation mobility was multiplied more than 2.7 time for double spin coated transistors. It is suggested that the multiple coated gate dielectric structure is more desirable for high performance organic ferroelectric field effect transistors.