• 제목/요약/키워드: Laser material Processing

검색결과 241건 처리시간 0.03초

극초단펄스 레이저에 의한 크롬박막 미세가공 (Ablation of Cr Thin Film on Glass Using Ultrashort Pulse Laser)

  • 김재구;신보성;장원석;최지연;장정원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.620-623
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    • 2003
  • The material processing by using ultrashort pulse laser, in recently, is actively applying into the micro machining and nano-machining technology since ultrashort pulse has so faster than the time which the electrons energy absorbing photon energy is transmitted to surrounding lattice-phonon that it has many advantages in point of machining. The micro machining of metallic thin film on the plain glass is widely used in the fields such as mask repairing for semiconductor, fabrication of photonic crystal, MEMS devices and data storage devices. Therefore, it is important to secure the machining technology of the sub-micron size. In this research, we set up the machining system by using ultrashort pulse laser and conduct on the Cr 200nm thin film ablation experiments of spot and line with the variables such as energy, pulse number, speed, and so on. And we observed the characteristics of surrounding heat-affected zone and by-products appeared in critical energy density and higher energy density through SEM, and also examined the machining features between in He gas atmosphere which make pulse change minimized by nonlinear effect and in the air. Finally, the pit size of 0.8${\mu}{\textrm}{m}$ diameter and the line width of 1${\mu}{\textrm}{m}$ could be obtained.

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리튬이온전지의 밀봉용접을 위한 펄스 Nd:YAG레이저 용접조건의 최적화 (Optimization of Pulsed Nd:YAG Laser Welding Conditions for Sealing of Lithium-ion Battery)

  • 김종도;유승조;김장수
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권5호
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    • pp.623-628
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    • 2006
  • Laser material processing is a very fast advancing technology for various industrial applications. because of many advantages. Its major advantage of less and controlled heat input has been exploited successfully for the very critical application of aluminium alloy welding. This study suggested the occurrence source of weld-defects and its solution methods in a welding of lithium ion battery by pulsed Nd:YAG laser. In experiment. battery case has changed over joint geometry from welding of side position to flat one. In the case of a electrolyte injection hole in order to seal it. welding is carried out after pressing Al ball. At this time. an eccentric degree. contact length and gap are worked as a major parameters. As improving the method of Al ball pressing. it was able to reduce an eccentricity. increase the contact length and decrease gap. As a results of a experiment. a sound weld bead shape and crack-free weld bead can be obtained.

리튬이온전지의 밀봉용접을 위한 펄스 Nd:YAG레이저 용접조건의 최적화 (Optimization of Pulsed Nd:YAG Laser Welding Conditions for Sealing of Lithium-ion Battery)

  • 김종도;유승조
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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    • pp.339-343
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    • 2005
  • Laser material processing is a very fast growing technology for various industrial applications, because of many advantages. Its major advantage of less and controlled heat input has been exploited successfully for the very critical application of aluminium alloy welding. This study suggested the occurrence source of weld-defects and its solution methods in a welding of lithium ion battery by pulsed Nd:YAG laser. In experiment, battery case has changed over joint geometry from welding of side position to flat one. In case of a electrolyte injection hole in order to seal it, welding is carried out after pressing Al ball. At this time, an eccentric degree, contact length and gap are worked as a major parameters. As improving the method of Al ball pressing, it was able to reduce an eccentricity, increase the contact length and decrease gap. As a results of a experiment, a sound weld bead shape and crack-free weld bead can be obtained.

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레이져 표면 경화 공정에서 신경회로망을 이용한 경화층 깊이 예측 (Estimation of Hardening Layer Depths in Laser Surface Hardening Processes Using Neural Networks)

  • 우현구;조형석;한유희
    • 한국정밀공학회지
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    • 제12권11호
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    • pp.52-62
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    • 1995
  • In the laser surface hardening process the geometrical parameters, especially the depth, of the hardened layer are utilized to assess the integrity of the hardening layer quality. Monitoring of this geometrical parameter ofr on-line process control as well as for on-line quality evaluation, however, is an extremely difficult problem because the hardening layer is formed beneath a material surface. Moreover, the uncertainties in monitoring the depth can be raised by the inevitable use of a surface coating to enhance the processing efficiency and the insufficient knowledge on the effects of coating materials and its thicknesses. The paper describes the extimation results using neural network to estimate the hardening layer depth from measured surface temperanture and process variables (laser beam power and feeding velocity) under various situations. To evaluate the effec- tiveness of the measured temperature in estimating the harding layer depth, estimation was performed with or without temperature informations. Also to investigate the effects of coating thickness variations in the real industry situations, in which the coating thickness cannot be controlled uniform with good precision, estimation was done over only uniformly coated specimen or various thickness-coated specimens. A series of hardening experiments were performed to find the relationships between the hardening layer depth, temperature and process variables. The estimation results show the temperature informations greatly improve the estimation accuracy over various thickness-coated specimens.

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박막형 고온초전도 선재를 위한 산화물 완충층의 IBAD_MgO 기판에서의 성장과 특성 (Growth and characterization of oxide buffer layer on IBAD_MgO template for HTS coated conductors)

  • 고락길;장세훈;하홍수;김호섭;송규정;하동우;오상수;박찬;문승현;김영철
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.297-297
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    • 2008
  • Buffer layers play an important role in the development of high critical current density coated conductor. $LaMnO_3$, $SrTiO_3$ and $BaZrO_3$ buffer layers were compatible with MgO surfaces and also provide a good template for growing high current density REBCO(RE=Rare earth) films. Systematic studies on the influences of pulsed laser deposition parameters (deposition temperature, deposition pressure, processing gas, laser energy density, etc.) on microstructure and texture properties of $LaMnO_3$, $SrTiO_3$ and $BaZrO_3$ films as buffer layer deposited on ion-beam assisted deposition MgO (IBAD_MgO) template by pulse laser deposition method, were carried out. These results will be presented together with the discussion on the possible use of this material in HTS coated conductor as buffer.

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3단 병렬 충.방전 방식을 적용한 고반복 펄스형 Nd:YAG 레이저 출력거울 반사율의 최적화 (The optimization of output coupler reflectivity of high repetitive pulsed Nd:YAG laser system adopted 3-mesh parallel sequential charge and discharge method)

  • 김휘영;홍수열;김동수
    • 한국컴퓨터산업학회논문지
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    • 제2권3호
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    • pp.369-376
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    • 2001
  • 펄스형 YAG 레이저 시스템의 효율개선을 위해서는 공진기 및 레이저 전원장치의 최적화가 필수적이다. 따라서, 본 연구에서는 공진기 출력거울의 반사율 최적화 및 기존의 전원보다 훨씬 컴팩하고, 경제적이며 가공목적에 따라 출력을 정밀하게 제어할 수 있는 새로운 방식의 레이저시스템을 설계 및 제작하였다. 그 결과 50[W]급의 펄스형 Nd:YAG 레이저 시스템에서는 출력거울의 반사율이 85%일 때 최대 출력을 나타내었다. 그리고 3단 병렬 충ㆍ방전 방식의 전원시스템은 3개의 콘덴서가 순차적으로 충ㆍ방전함으로서 1개의 콘덴가 충ㆍ방전하는 방식보다 더 많은 에너지를 플래쉬램프에 전달할 수 있어 더 높은 출력을 얻을 수가 있었다. 실험을 통해 제시한 방법의 타당성을 검증하였다.

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레이저빔을 이용한 솔더범프 적층 공정 (Solder Bump Deposition Using a Laser Beam)

  • 최원석;김재운;김종형;김주한
    • 대한기계학회논문집A
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    • 제36권1호
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    • pp.37-42
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    • 2012
  • LIFT(Laser-Induced-Forward-Transfer) 공정은 선택적으로 마이크로 크기의 물질을 이동시키는데 사용할 수 있는 레이저 공정이다. 본 연구에서 이 공정은 전자부품의 마이크로 시스템 패키징을 위한 솔더볼의 적층을 위해 적용되었다. 레이저 펄스에 의해 국부적으로 녹은 솔더 페이스트는 단단한 기저부분에 이동적층되었다. 솔더 크림층을 지닌 박판유리플레이트가 도우너 필름으로 사용되었고 1070nm 파장의 IR 레이저 펄스를 조사하여 리셉터에 마이크로 솔더를 이동적층하였다. 물질 및 에너지 평형 방정식 등이 솔더 페이스 드롭의 모양과 온도 분포를 분석하기 위해 적용되었다. 실제 실험에서 얻어진 이동적층된 솔더 범프는 30~40 ${\mu}m$ 의 직경과 50 ${\mu}m$ 의 두께를 가진 것으로 측정되었다. 본 공정의 한계 및 적용에 대해서도 논의한다.

New method of optical laser extensometer

  • Noh, jiwhan
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2002년도 ICCAS
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    • pp.79.2-79
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    • 2002
  • 1. the principal of a PSD(Position Sensitive Detector) 2. the optical system of the proposed method 3. signal processing 4. experimental result A mechanical engineer experiment on the tension test. In this experiment, they use the extensometer which can measure the extended distance of material. A normal extensometer is the contact type which means that the extensometer should attached to the specimen. It is not convenient to the user. The contacting type can also effect the characteristic of the specimen. So a extensometer is changed from contacting type to non-contacting type. Non-contacting type is not necessary to attach the extensometer to the specimen...

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Fabrication, Optoelectronic and Photocatalytic Properties of Some Composite Oxide Nanostructures

  • Zou, C.W.;Gao, W.
    • Transactions on Electrical and Electronic Materials
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    • 제11권1호
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    • pp.1-10
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    • 2010
  • This is an overview paper reporting our most recent work on processing and microstructure of nano-structured oxides and their photoluminescence and photo-catalysis properties. Zinc oxide and related transition metal oxides such as vanadium pentoxide and titanium dioxide were produced by a combination of magnetron sputtering, hydrothermal growth and atmosphere controlled heat treatment. Special morphology and microstructure were created including nanorods arrays, core-brushes, nano-lollipops and multilayers with very large surface area. These structures showed special properties such as much enhanced photoluminescence and chemical reactivity. The photo-catalytic properties have also been promoted significantly. It is believed that two factors contributed to the high reactivity: the large surface area and the interaction between different oxides. The transition metal oxides with different band gaps have much enhanced photoluminescence under laser stimulation. Use of these complex oxide structures as electrodes can also improve the energy conversion efficiency of solar cells. The mixed oxide complex may provide a promising way to high-efficiency photo emitting materials and photo-catalysts.

마그네슘 합금 AZ31B 판재를 이용한 자동차 하이브리드 후드 개발 프로세스 (Process Development for Automotive Hybrid Hood using Magnesium Alloy AZ31B Sheet)

  • 장동환
    • 소성∙가공
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    • 제20권2호
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    • pp.160-166
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    • 2011
  • Weight reduction while maintaining functional requirements is one of the major goals in the automotive industry. The use of lightweight magnesium alloys offers great potential for reducing weight because of the low density of these alloys. However, the formability and the surface quality of the final magnesium alloy product for auto-body structures are not acceptable without a careful optimization of the design parameters. In order to overcome some of the main formability limitations in the stamping of magnesium alloys, a new approach, the so-called "hybrid technology", has been recently proposed for body-in-white structural components. Within this approach, necessary level of mechanical joining can be obtained through the use of lightweight material-steel adhesion promoters. This paper presents the development process of an automotive hybrid hood assembly using magnesium alloy sheets. In the first set of material pairs, the selected materials are magnesium alloy AZ31B alloy and steel(SGCEN) as inner and outer panels, respectively. In order to optimize the design of the inner panel, the stamping process was analyzed with the finite element method (FEM). Laser welding by CW Nd:YAG were used to join the magnesium alloy sheets. Based on the simulation results and mechanical test results of the joints, the determination of die design variables and their influence on formability were discussed. Furthermore, a prototype based on the proposed design was manufactured and the static stiffness test was carried out. The results demonstrate the feasibility of the proposed hybrid hood with a weight reduction of 25.7%.