• Title/Summary/Keyword: Lap-Joint welding

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Experimental Investigation of Laser Spot Welding of Ni and Au-Sn-Ni Alloy

  • Lee, Dongkyoung
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.1-5
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    • 2017
  • Many microelectronic devices are miniaturizing the capacitance density and the size of the capacitor. Along with this miniaturization of electronic circuits, tantalum (Ta) capacitors have been on the market due to its large demands worldwide and advantages such as high volumetric efficiency, low temperature coefficient of capacitance, high stability and reliability. During a tantalum capacitor manufacturing process, arc welding has been used to weld base frame and sub frame. This arc welding may have limitations since the downsizing of the weldment depends on the size of welding electrode and the contact time may prevent from improving productivity. Therefore, to solve these problems, this study applies laser spot welding to weld nickel (Ni) and Au-Sn-Ni alloy using CW IR fiber laser with lap joint geometry. All laser parameters are fixed and the only control variable is laser irradiance time. Four different shapes, such as no melting upper workpiece, asymmetric spherical-shaped weldment, symmetric weldment, and, excessive weldment, are observed. This shape may be due to different temperature distribution and flow pattern during the laser spot cutting.

Study on CAD/CAM Interfacing for Robot based Laser Welding (로봇 레이저용접을 위한 캐드캠 인터페이싱에 관한 연구)

  • Gang, Hui-Sin;Seo, Jeong;Kim, Jeong-O;Park, Gyeong-Taek;Jo, Taek-Dong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.67-69
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    • 2007
  • Laser welding technology for automobile body is studied. Laser system, robot and seam tracking system are used for 3D laser welding system. The laser system is used 4kW Nd:YAG laser(HL4006D) of Trumpf and the robot system is used IRB6400R of ABB. The seam tracking system is SMRT-20LS of ServoRobot. The welding joints of steel plate are butt and lap joint. The 3 dimensional laser welding for non-linear pipe welding line is performed.

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Development of 3D Laser Welding Technology for Automobile body (자동차 차체 3차원 레이저 용접기술 개발)

  • Jeong, Byeong-Hun;Lee, Mun-Yong;Seo, Jeong;Gang, Hui-Sin
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.103-105
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    • 2005
  • Laser welding technology for automobile body is studied. laser system, robot and seam tracking system are used for 3D laser welding system The laser system is used 4kW Nd:YAG laser(HL4006D) of Trumpf and the robot system is used IRB6400R of ABB. The seam tracking system is SMRT-20LS of ServoRobot. The welding joints of steel plate are butt and lap joint. The 3-D welding for non-linear tailored blank is performed after experiments of bead on plate. Finally, the welding process for non-linear tailored blank is developed.

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Effects of the Types of Coating on the Laser Brazing Characteristics of Dissimilar Joints between Mg Alloy and Steel Sheet (마그네슘합금과 철강 이종소재의 레이저 브레이징 특성에 미치는 도금층의 영향)

  • Lee, Mok-Young;Kim, Sook-Whan;Nasiri, Ali M.;Zhou, Norman Y.
    • Journal of Welding and Joining
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    • v.31 no.4
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    • pp.7-12
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    • 2013
  • The dissimilar welding between magnesium alloy and steel sheet was required in automobile industry to increase the strength of the dissimilar joints. Laser brazing is one of the good joining processes for Mgsteel dissimilar joint. In this study, the effect of coating materials was evaluated on the laser brazing for the dissimilar joint between AZ31 and coated steels such as Zn, Sn and Ni. Diode direct laser was used to braze the lap-edge joint with Mg600 filler wire and Superior #21 flux. The wettability was best on Zn coated steel. The interlayer was formed at the interface between brazement and steel for all coating materials. The strengths of brazed specimen were 146.5N/mm, 204.6N/mm and 101.6N/mm for Zn, Sn and Ni coated steel respectively.

Development of Low Frequency Pulse MIG Welding Process for AL and its alloy (AL 및 AL합금의 저주파 PULSE MIG 용접법의 개발)

  • 최병길;이사영;이승학;천성진
    • Proceedings of the KIPE Conference
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    • 1997.07a
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    • pp.45-48
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    • 1997
  • The low frequency pulsed MIG welding process of new current waveform control to switch over unit pulse conditions (pulse current, pulse duration) in the fixed cycle was developed and its effect were investigated for aluminium and its alloy. By using this new welding process, the bead appearance having clear ripple pattern, such as TIG welding bead can be obtained and the gap tolerance of lap and butt welding joint can be expanded.

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TIG welding of copper and aluminum (TIG 용접에 의한 동-알루미늄의 접합)

  • Joo, Sung-Min;Kim, Sung-Joo;Bang, Han-Sur;Katayama, Seiji
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.117-120
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    • 2003
  • Joining or welding of dissimilar metallic materials is very difficult problem because material properties like heat conductivity, melting points, coefficient of thermal expansion, etc. are different each other and cracks are occurred easily due to formation of intermetallic compounds. Nevertheless, deep attention from great industrial demands and trials to joining dissimilar materials has been increased steadily. In this study, TIG welding of Cu to Al is tried and tensile test, SEM and EDX analysis are carried out.

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Study on Optimaization of Heating Element Gap in Resistance Welding using Thermoplastic resin (열가소성 수지 저항용접에서 발열체 간격의 최적화에 관한 연구)

  • Yun, Ho-Cheol;Im, Pyo;Im, Jae-Gyu
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.26-28
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    • 2007
  • This research is concerned with a study of failure strength evaluation on heat element gap at resistance welding. The failure strength of resistance welded joint is changed by welding factor like as current(power level), welding time(total energy), pressure etc. and another heat element factor like as number of element line, element gap etc. Tensile-shear tests were carried out with the single-lap specimen using polypropylene(PP). The failure mechanism and optimization of gap was discussed in order to explain the tensile-shear strength evaluation on heat element gap at resistance welding. Orthogonal array was used by fractional factorial design for efficient experiments.

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Friciton stir welding of type 304 stainless steel (304 스테인레스 스틸의 마찰교반접합)

  • Lee, Chang-Yong;Choe, Don-Hyeon;Pyo, Seong-Eun;Lee, Won-Bae;Lee, Jong-Bong;Yeon, Yun-Mo;Jeong, Seung-Bu
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.158-160
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    • 2007
  • The butt and lap configurational friction stir welding of type 304 stainless steel was conducted in this study. The sound joints were obtained by WC tool. As the welding distance increased, tool deformation gradually increased at the pin edge. The discoloration by oxidation was observed at the top surface of the joint, a sufficient heat-input was required to avoid the welding defect owing to the lack of stirring at the welding start point. Very fine grains were observed in the stir zone, and the grain coarsening was not observed in the heat affected zone.

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A Study on Weldability and Prediction of Nugget Shape in Dissimiar Metal Arc Spot Weld (이종 금속의 아크 스폿 용접성 및 접합부 형상 예측에 관한 연구)

  • Kim, Gi Sun;Jang, Gyeong Bok;Gang, Seong Su
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.184-184
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    • 2000
  • In this study, the lap welding between austenitic stainless steel and carbon steel was carried out using arc spot welding process and weldability of welded specimens was estimated. From the tensile-shear strength test, micro Vickers hardness test, and microstructure observation, specimen of 6.5mm(hole of upper plate) showed the best results in terms of tensile-shear strength and nugget shape. And there was an unmixed zone in fusion boundary between the carbon steel base metal and bulk weld metal. This zone had very thin width with the hard microstructure. The shape of weld nugget in arc spot welding of dissimilar metal welds was predicted by searching thermal history of a weld joint through a three-dimensional finite element model. From the numerical analysis, predicted the shape of weld nugget showed good agreement with the experiment(Received August 24, 1999)