• Journal of Korean Society of Occupational and Environmental Hygiene
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• 제32권1호
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• pp.10-20
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• 2022

Objectives: The aim of this study is to evaluate exposure levels of the extremely low frequency magnetic fields(ELF-MF) radiated from various electric facilities in Liquid Crystal Display(LCD) manufacturing processes. Methods: This study measured the exposure levels of personal and local ELF-MF for the electronic facilities installed in two LCD manufacturing companies. Samplers were installed around workers' waist during working hours to identify personal exposure levels, and direct reading equipment were located at 3 cm, 10 cm, and 30 cm away from the surface of the electronic facilities to measure local exposure levels. Average and maximum(ceiling) values were calculated for personal and local exposure levels. Results: Average and maximum of personal exposure levels for each worker were 0.56(mean) ± 0.02(SE) µT and 6.31 ± 0.75 µT, respectively. Statistical analyses of the study found that maximum of the personal exposure levels for engineers was significantly higher than that for operators since engineers spend more time near the electronic facilities for repairing. The range of maximum personal exposure levels was 0.50 ~ 43.50 µT and its highest level was equivalent to 4.35 % of ACGIH(American Conference of Governmental Industrial Hygienists) exposure limit value(1 mT). Maximum of local exposure levels was 8.18 ± 0.52 µT and the electronic facilities with higher exposure levels were roof rail and electric panel, which were not related to direct manufacturing. The range of maximum local exposure levels was 0.60 ~ 287.20 µT and its highest level was equivalent to 28.7 % of the ACGIH exposure limit value. Lastly, the local exposure levels significantly decreased as the measurement distance from the electronic facilities increased. Conclusions: Maximum of personal and local exposure levels did not exceed the exposure limit value of ACGIH. However, it is recommended to keep the workers as far as possible from the sources of ELF-MF.

• The KIPS Transactions:PartA
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• 제11A권4호
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• pp.235-242
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• 2004

When manufacturing information and communication device that consists of lots of part, it is important to improve the quality of the produced system by inspecting the system accurately and exclude the defected part. In case of LCD which is recently in a great demand, the inspection process of the nut which bonds the back frame to protect the LCD panel has to be done by human labor. It highly required an automatic inspection system which can inspect the nut without wasting human resources. In this paper, we describe the process of developing a system which automatically inspect the status of nuts inserted during the manufacturing of LCD. The nut inspection vision system developed measures the number of nut's spiral, the distance between pitches, the width of a pitch, and the inside diameter of nut. We have adopted lens with high magnifying power and calibration tool and intended to produce automatic lighting for maintaining a stable environment for a high precision system. We also developed the algorithms for analyzing the nut. We apply the system to real factory field and verify that it is better than the man power in terms of error rate.

• Journal of the Korean Society of Manufacturing Process Engineers
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• 제12권5호
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• pp.163-169
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• 2013

The objective of this study is to replace labor intensive forging processes by an automated system. For achieving it, an exclusive mechanism that consists of a positioner, an arm, and a hanger is configured to handle hot forging objects. Also, a structural analysis is applied to the horizontal motion unit, which is the most highly loaded, in order to verify its validity. In addition, its possibility is also verified through identifying the performance of the proposed system before applying it to sites. As a result, the major characteristic items, such as positioning accuracy, material diameter, object traveling weight, product failure rate, and forging process rate, in this system are perfectly verified for applying it to manufacturing sites.

• Clean Technology
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• 제15권4호
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• pp.253-257
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• 2009

The waste solution discharged form the LCD(Liquid Crystal Display) manufacturing process contains phosphoric acid, nitric acid, acetic acid and metal ions such Al and other impurities. In this study, vacuum evaporation and diffusion dialysis was developed to commercialize an efficient system for recovering the high-purity phosphoric acid and manufacturing monoammonium phosphate. By vacuum evaporation, almost 99% of nitric and acetic acid was removed. Also, by diffusion dialysis, about 97.5% of Al was removed. Monoammonium phosphate was manufactured from purified phosphoric acid and ammonium hydroxide. In order to get the optimum manufacturing condition, the molar ratio of ammonium hydroxide and phosphoric acid, pH and temperature was controlled. Using this optimum condition, we obtained the recovery rate of monoammonium phosphate of about 90%.

• Journal of the Korea Convergence Society
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• 제11권11호
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• pp.183-187
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• 2020

The molybdenum cup and molybdenum pin, which are the main materials of the molybdenum electrode used for the LCD BLU CCFL electrode, have not been developed in Japan and all of them are imported and used from Japan, is giving a competitive burden. In this research, to develop the manufacturing technology of molybdenum pin used for CCFL electrode of LCD BLU, development of linear processing technology, development of molybdenum wire surface treatment technology, development of wire cutting technology, production of molybdenum pin, design and fabrication of JIG and Fixture for inspection, molybdenum pin prototyping and analysis, and development of 100% molybdenum pin inspection technology. In this paper, especially, In this paper, especially, research on the convergency design for total inspection machine is treated. is treated.

• Proceedings of the Korean Vacuum Society Conference
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• 한국진공학회 2006년도 제30회 학술논문발표회 초록집
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• pp.101-101
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• 2006

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.269-274
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• 2004

As next generation display, TFT LCD gets into the spotlight, and the bigger glass size is required. Currently, its display size is 1500 mm by 1870 mm at the six generation comparing with 300mm by 400 mm at the first one and the size is increasing continuously, which cause the difficulties to apply the cleaning operation including the general brush cleaning. In this study, water-jet cleaning operation has been introduced, which spent the less water them other cleaning methods. Throughout the experiment, is has been found the possible damage of the declined cell and the variation of the tilt bias angle depending upon the increasing time. In addition, the simulation predicts the glass bending of the display.

• Bulletin of the Korean Chemical Society
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• 제30권8호
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• pp.1821-1826
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• 2009

Liquid crystal display (LCD) devices contain a colour filter which can visualise colour images by transmitting or absorbing light. Colour properties of LCD mainly depend on colour materials such as pigments and polymeric binders. In this paper, colour properties were studied to improve colour quality of LCD. Generally, the colour properties can be classified into three categories which are colour purity, brightness and contrast ratio. For this study, photo resists were prepared by treatment of pigments and synthesis of polymeric binder. The treated pigments were dispersed and formulated with additives for preparing a photo resist that could be used for manufacturing colour filters. As a result of what we studied, type, mixture ratio and concentration of pigments were very important to improve colour purity of LCD device.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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• pp.62-62
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• 2007

It is analyzed with regard to LCD in Korea that national patent application, applicant patent application, IPC patent application. The Trends of patent application concentrated LCD manufacturing process and device, case and a cell of liquid crystal. Therefore, the future research and developments must be centralized these ranges. It is needed for competitive power and original technology that the search and analysis of the previous patent.

• Transactions of the Korean Society of Mechanical Engineers A
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• 제28권4호
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• pp.362-369
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• 2004

LGP(Light-Guide Panel) of LCD backlight is one of the major componets which affect on the product quality of LCD. The optical relation between brightness and pattern has been investigated for LGP with the uniform distribution of brightness. When given the brightness distribution as target, the solutions of pattern distribution is not unique. Each solution of pattern designs shows the different brightness intensity even though they have the same brightness distribution with target's one. The manufacturing condition of pattern has an influence on the possibly-maximum-brightness intensity among the solutions of pattern design. The present study has examined the effects of LGP thickness, pattern shape errors, and reflection film on the optical characteristics of LGP.