• Title/Summary/Keyword: LCD manufacturing

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Vacuum 'brusher' for the alignment treatment of the large area LCD sub strates

  • Yaroshchuk, O.V.;Liu, P.C.;Lee, C.D.;Lee, C.Y.;Kravchuk, R.M.;Dobrovolskyy, A.M.;Protsenko, I.M.;Goncharov, A.A.;Lavrentovich, O.D.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.768-773
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    • 2005
  • We present an overview of our new method of liquid crystal (LC) alignment based on the anisotropic etching of the alignment layers with a directed plasma flux. The method is realized by the use of anode layer source of "race track" geometry generating two "sheets" of accelerated plasma. These sheets are directed obliquely to the treated substrates. The static and dynamic irradiation regimes have been explored. The optimized processing conditions and materials are discussed. The technique yields an excellent uniformity of liquid crystal alignment of planar, tilted and vertical types. It is shown that the new method can be easily adapted for the alignment treatment of large area substrates used in the modern LCD manufacturing process.

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A Study on Cooling Conditions of a Linear Motor used in an Exposer for the Manufacturing LCD (LCD 제조용 노광기에 사용되는 리니어 모터의 냉각조건에 대한 연구)

  • Yang, Hong Cheon;Lee, Young Nam;Kim, Kwang Sun
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.4
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    • pp.31-36
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    • 2012
  • The high thrust of the linear motor in the exposer generates the high temperature heat by the friction and the electromagnetic forces on its coil. It can cause the thermal deformation and the accuracy of the equipment is finally decreased which has a bad effect on the productivity. In this research, the heat and flow on the linear motor of the exposer has been analyzed. The existing equipment is non-contact fluid refrigerant type. The numerical analysis data of the existing equipment have been acquired and the reliability of the data has been verified. The revised modeling for the next-generation is suggested for cooling the exposer effectively.

A study on the defect inspection on the LCD polarizer film using the Vision system (비젼 시스템을 이용한 LCD용 편광 필름의 결함 검사에 관한 연구)

  • 박종성;정규원;강찬구
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.164-169
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    • 2002
  • Recently, LCD(Liquid Crystal Display) is the display product widely used on various fields of industry. This is generally composed of many parts. Among many parts, polarizer film control the intensity of the transmitted light according to the degree of rotation of the polarizer axis. Therefore, this film must be free from defects. But it contains many defects such as the defects caused by dust or different thing, adhesive badness, scratch. Presently, the inspection of these defects is depending on the sight of operator. In this paper, we propose the vision system composed of telecentric lens and optical mirror. This system use the coaxial illumination and the light is specularly reflected on the optical mirror. And we develop the image processing algorithm using the threshold and morphological technique.

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Method of Reducing Residual Vibration at the LCD Transfer Robot (디스플레이 반송로봇 잔류진동 저감방안)

  • Moon, Sung Bae;Rim, Kyung-Hwa
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.2
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    • pp.98-105
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    • 2017
  • In the display industry, the residual vibration of the transfer robot can increase the process time and cause the breakage of the glass substrate, which is critical to productivity of display manufacturing. In this paper, the natural frequencies of transfer robot are analyzed by finite element method. On the basis of the analyzed data, we investigated the response characteristics of input shaping control with or without the glass presence on the hand of the transfer robot using MATLAB program, and compared with the current response characteristics of input shaping control applied to the industry. Based on this, we suggest an optimal residual vibration control method for the practical application in display industry.

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Robust Process Fault Detection System Under Asynchronous Time Series Data Situation (비동기 설비 신호 상황에서의 강건한 공정 이상 감지 시스템 연구)

  • Ko, Jong-Myoung;Choi, Ja-Young;Kim, Chang-Ouk;Sun, Sang-Joon;Lee, Seung-Jun
    • IE interfaces
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    • v.20 no.3
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    • pp.288-297
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    • 2007
  • Success of semiconductor/LCD industry depends on its yield and quality of product. For the purpose, FDC (Fault Detection and Classification) system is used to diagnose fault state in main manufacturing processes by monitoring time series data collected by equipment sensors which represent various conditions of the equipment. The data set is segmented at the start and end of each product lot processing by a trigger event module. However, in practice, segmented sensor data usually have the features of data asynchronization such as different start points, end points, and data lengths. Due to the asynchronization problem, false alarm (type I error) and missed alarm (type II error) occur frequently. In this paper, we propose a robust process fault detection system by integrating a process event detection method and a similarity measuring method based on dynamic time warping algorithm. An experiment shows that the proposed system is able to recognize abnormal condition correctly under the asynchronous data situation.

Laser-induced chemical vapor deposition of micro patterns for TFT-LCD circuit repair (레이저 국소증착을 이용한 TFT-LCD 회로수정 패턴제조)

  • Park Jong-Bok;Jeong Sungho;Kim Chang-Jae;Park Sang-Hyuck;Shin Pyung-Eun;Kang Hyoung-Shik
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.657-662
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    • 2005
  • In this study, the deposition of micrometer-scale metallic interconnects on LCD glass for the repair of open-circuit type defects is investigated. Although there had been a few studies Since 1980 s for the deposition of metallic interconnects by laser-induced chemical vapor deposition, those studies mostly used continuous wave lasers. In this work, a third harmonic Nd:YLF laser (351nm) of high repetition rates, up to 10 KHz, was used as the illumination source and $W(CO)_6$ was selected as the precursor. General characteristics of the metal deposit (tungsten) such as height, width, morphology as well as electrical properties were examined for various process conditions. Height of the deposited tungsten lines ranged from 35 to 500 nm depending on laser power and scan speed while the width was controlled between $3\~50{\mu}$ using a slit placed in the beam path. The resistivity of the deposited tungsten lines was measured to be below 1 $O\cdot{\mu}m$, which is an acceptable value according to the manufacturing standard. The tungsten lines produced at high scan speed had good surface morphology with little particles around the patterns. Experimental results demonstrated that it is likely that the deposit forms through a hybrid process, namely through the combination of photolytic and pyrolytic mechanisms.

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Laser-induced chemical vapor deposition of tungsten micro patterns for TFT-LCD circuit repair (레이저 국소증착을 이용한 TFT-LCD회로 수정5 미세 텅스텐 패턴 제조)

  • Park Jong-Bok;Kim Chang-Jae;Park Sang-Hyuck;Shin Pyung-Eun;Kang Hyoung-Shik;Jeong Sung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.8 s.173
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    • pp.165-173
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    • 2005
  • This paper presents the results for deposition of micrometer-scale metal lines on glass for the development of TFT-LCD circuit repair-system. Although there had been a few studies in the late 1980's for the deposition of metallic interconnects by laser-induced chemical vapor deposition, those studies mostly used continuous wave lasers. In this work, a third harmonic Nd:YLF laser (351nm) of high repetition rates, up to 10 KHz, was used as the illumination source and W(CO)s was selected as the precursor. General characteristics of the metal deposit (tungsten) such as height, width, morphology as well as electrical properties were examined for various process conditions. Height of the deposited tungsten lines ranged from 35 to 500 m depending on laser power and scan speed while the width was controlled between 50um using a slit placed in the beam path. The resistivity of the deposited tungsten lines was measured to be below $1{\Omega}{\cdotu}um$, which is an acceptable value according to the manufacturing standard. The tungsten lines produced at high scan speed had good surface morphology with little particles around the patterns. Experimental results demonstrated that it is likely that the deposit forms through a hybrid process, namely through the combination of photolytic and pyrolytic mechanisms.

Design of a Robust Position Tracking Controller with Sliding Mode for a 6-DOF Micropositioning Stage (6자유도 정밀 스테이지의 추종제어를 위한 슬라이딩 모드 제어기 설계)

  • Moon, Jun-Hee;Lee, Bong-Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.2
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    • pp.121-128
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    • 2011
  • As high precision industries such as semiconductor, TFT-LCD manufacturing and MEMS continue to grow, the demand for higher DOF precision stages has been increasing. In general, the stages should accommodate a prescribed range of payloads in order to position various precision manufacturing/inspection instruments. Therefore a nonlinear controller using sliding motion is developed, which bears mass perturbation and makes the upper plate of the stage move in 6 DOF. For the application of the nonlinear control, an observer is also developed based on expected noise covariance. To eliminate the steady state error of step response, integral terms are inserted into the state-space model. The linear term of the controller is designed using optimization scheme in which parameters can be weighted according to their physical significance, whereas the nonlinear term of the controller is designed using trial and error method. A comprehensive simulation study proves that the designed controller is robust against mass perturbation and completely eliminates steady state errors.

Design of Projection Optics System for FPD Exposure (FPD Exposure System 용 투영광학계 설계)

  • 배상신;정연욱;김용래;송청호;송준엽;김동훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1290-1294
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    • 2004
  • Exposure System is used for printing a prescribed pattern on a printed board, a liquid crystal substrate or the like. In this paper we are trying to develop projection Optics Exposure System for manufacturing Color Filter of LCD Display. This paper explain the Projection Optics Design and Illumination Optics Design of Color Filter Exposure system.

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2.2 “ QVGA LTPS LCD Panel integrated with Ambient light Sensor

  • Weng, Chien-Sen;Chao, Chih-Wei;Tseng, Hung Wei;Peng, Chia-Tien;Lin, Kun-Chih;Gan, Feng-Yuan
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1319-1322
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    • 2007
  • Planar PIN photodiode is compatible with LTPS process, and its fabrication requires no additional manufacturing process. In this study we design the optimum dimension of PIN diodes with two nitride layers to improve the efficiency of PIN diodes. The PIN photo sensor shows very good sensitivity to ambient light illuminance.

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