• Title/Summary/Keyword: Korean Stress Model

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Prediction of Serrated Chip Formation due to Micro Shear Band in Metal (미소 전단 띠 형성에 의한 톱니형 칩 생성 예측)

  • 임성한;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.427-733
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    • 2003
  • Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy. The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5T$\sub$m/. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.

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Numerical Fracture Mechanics Evaluation on Surface Cracks in a Spherical Oxygen Holder (구형 산소용기 내 표면균열에 대한 수치파괴역학 평가)

  • Cho, Doo-Ho;Kim, Jong-Min;Chang, Yoon-Suk;Choi, Jae-Boong;Kim, Young-Jin;Han, Sang-In
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1187-1194
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    • 2009
  • During the last decade, possibility of flaw occurrences has been rapidly increased world-widely as the increase of operating times of petro-chemical facilities. For instance, from a recent in-service inspection, three different sized surface cracks were detected in welding parts of a spherical oxygen holder in Korea. While API579 code provides corresponding engineering assessment procedures to determine crack driving forces, in the present work, numerical analyses are carried out for the cracked oxygen holder to investigate effects of complex geometry, analysis model and residual stress. With regard to the detailed finite element analysis, stress intensity factors are determined from both the full three-dimensional model and equivalent plate model. Also, as an alternative, stress intensity factors are calculated for equivalent plate model by employing the noted influence stress function technique. Finally, parametric structural integrity evaluation of the cracked oxygen holder is conducted in use of failure assessment diagram method, J/T method and DPFAD method. Effects of the geometry and so forth are examined and key findings from the simulations are fully discussed, which enables to determine practical safety margins of spherical components containing a defect.

The Solution of Peening Residual Stress by Angled Impact of Multi Elliptical Shot Ball Based on Finite Element Analysis (유한요소해석에 기초한 다중 타원구 숏볼의 경사충돌에 의해 생성된 피닝잔류응력해)

  • Kim, Taehyung
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.151-156
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    • 2017
  • Shot peening is widely used to improve the fatigue life and strength of various mechanical parts and an accurate method is important for the prediction of the compressive residual stress caused by this process. A finite element (FE) model with an elliptical multi-shot is suggested for random-angled impacts. Solutions for compressive residual stress using this model and a normal random vertical-impact one with a spherical multi-shot are obtained and compared. The elliptical multi-shot experimental solution is closer to an X-ray diffraction (XRD) than the spherical one. The FE model's peening coverage also almost reaches the experimental one. The effectiveness of the model based on an elliptical shot ball is confirmed by these results and it can be used instead of previous FE models to evaluate the compressive residual stress produced on the surface of metal by shot peening in various industries.

Structural Analysis on the Wheel of Railway Vehicle (철도차량의 바퀴에 대한 구조 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.451-458
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    • 2012
  • This study aims at the structural analysis with fatigue according to the configuration of railway vehicle wheel. Maximum equivalent stress or deformation is shown at the lower face in contact with wheel and rail. As model B has the maximum stress or deformation which becomes lower than model A, model B is shown to have more durability than model A. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^{11}$ Pa and the amplitude stress of 0 to $10^{10}$ Pa, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design of railway vehicle wheel by prevention and durability against its damage.

Thermal Stress Analysis of Disk Rotor by Configuration of Bike Brake (자전거 브레이크에서의 디스크 로터의 형상별 열응력 해석)

  • Han, Moonsik;Cho, Jaeung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.287-291
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    • 2015
  • This study investigates the result of thermal stress analysis on disk rotor by classes at bike brake. In the analysis result of thermal deformation at the steady state, maximum deformations at models 1, 2 and 3 are 0.14347mm, 0.15823mm and 0.16028mm respectively. The deformation becomes larger as the field goes on from the center to the outside at disk rotor. As there are models 1, 2 and 3 in the order of maximum deformation, model 1 has safest among three models. In the analysis result of thermal stress at steady and transient states, there are models 1, 2 and 3 in the order of maximum stress. Model 1 becomes most excellent on strength and safety among three models. By using the analysis result of disk rotor model at bike disk, it is possible to design the model applied practically at the safe driving of bike.

Stress Level Based Emotion Classification Using Hybrid Deep Learning Algorithm

  • Sivasankaran Pichandi;Gomathy Balasubramanian;Venkatesh Chakrapani
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.17 no.11
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    • pp.3099-3120
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    • 2023
  • The present fast-moving era brings a serious stress issue that affects elders and youngsters. Everyone has undergone stress factors at least once in their lifetime. Stress is more among youngsters as they are new to the working environment. whereas the stress factors for elders affect the individual and overall performance in an organization. Electroencephalogram (EEG) based stress level classification is one of the widely used methodologies for stress detection. However, the signal processing methods evolved so far have limitations as most of the stress classification models compute the stress level in a predefined environment to detect individual stress factors. Specifically, machine learning based stress classification models requires additional algorithm for feature extraction which increases the computation cost. Also due to the limited feature learning characteristics of machine learning algorithms, the classification performance reduces and inaccurate sometimes. It is evident from numerous research works that deep learning models outperforms machine learning techniques. Thus, to classify all the emotions based on stress level in this research work a hybrid deep learning algorithm is presented. Compared to conventional deep learning models, hybrid models outperforms in feature handing. Better feature extraction and selection can be made through deep learning models. Adding machine learning classifiers in deep learning architecture will enhance the classification performances. Thus, a hybrid convolutional neural network model was presented which extracts the features using CNN and classifies them through machine learning support vector machine. Simulation analysis of benchmark datasets demonstrates the proposed model performances. Finally, existing methods are comparatively analyzed to demonstrate the better performance of the proposed model as a result of the proposed hybrid combination.

Comparison of Wave Stresses in the Eulerian Nearshore Current Models (오일러형 해빈류 모형의 파랑응력 비교)

  • Ahn, Kyungmo;Suh, Kyung-Duck;Chun, Hwusub
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.29 no.6
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    • pp.350-362
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    • 2017
  • The Eulerian nearshore current model is more advantageous than the Lagrangian model in the way that numerical results from the Eulerian model can be directly compared with the measurements by the stationary equipment. It is because the wave mass flux is not included in the computed mass flux of Euleran nearshore current model. In addition, the Eulerian model can simulate the longshore currents with depth varying parabolic profile. However, the numerical models proposed by different researcher have different forms of the wave stress terms. For example, wave stresses in Newberger and Allen's (2007) model is constant over the depth, while those of Chun (2012) are vertically distributed. In the present study, these wave stress terms were compared against Hamilton et al.'s (2001) laboratory experiments to see the effects of different wave stress terms performed on the computation of nearshore currents.

A Two Mobilized-Plane Model for Soil Liquefaction Analysis (액상화해석을 위한 두 개의 활성면을 가진 구성모델)

  • Park, Sung-Sik
    • Journal of the Korean Geotechnical Society
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    • v.22 no.10
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    • pp.173-181
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    • 2006
  • A Two Mobilized-Plane Model is proposed for monotonic and cyclic soil response including liquefaction. This model is based on two mobilized planes: a plane of maximum shear stress, which rotates, and a horizontal plane which is spatially fixed. By controlling two mobilized planes, the model can simulate the principal stress rotation effect associated with simple shear from different $K_0$ states. The proposed model gives a similar skeleton behaviour for soils having the same mean stress, regardless of $K_0$ conditions as observed in laboratory tests. The soil skeleton behaviour observed in cyclic drained simple shear tests, including compaction during unloading and dilation at large strain is captured in the model. Undrained monotonic and cyclic response is predicted by imposing the volumetric constraint of the water on the drained or skeleton behaviour. This constitutive model is incorporated into the dynamic coupled stress-flow finite difference program of FLAC (Fast Lagrangian Analysis of Continua). The model was first calibrated with drained simple shear tests on Fraser River sand, and verified by comparing predicted and measured undrained behaviour of Fraser River sand using the same input parameters.

Experimental Validation of the Radial Mapping Rule in Bounding Surface Plasticity Model (경계면 소성 모델의 방사 사상 법칙에 대한 실험적 검토)

  • Jung, Young-Hoon;Lee, Ju-Hyung
    • Journal of the Korean Geotechnical Society
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    • v.29 no.1
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    • pp.171-181
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    • 2013
  • The radial mapping rule in bounding surface model was experimentally investigated by analyzing the drained stress probe tests on Chicago clays. The experimental data obtained from 10 drained stress probe paths were analyzed to calculate the directions of the plastic strain increments. The anisotropic bounding surface model was adopted to represent a bounding yield surface which resides in the pre-consolidation yield stress of undisturbed clays. The projection origins were estimated by finding the interceptions of the straight lines passing through the current stress point and the imaginary yield stress point on the bounding surface. The results show that the projection origin is not fixed at a point but moves toward the direction of the stress probe path after it is established around the initial stress point.

Analysis for Strength Estimation of Adhesive Joints (접착이음의 강도평가에 대한 해석)

  • Park Sung-Oan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.62-73
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    • 2005
  • The objects of this research are to establish the criteria of peel occurrence considering the shape of bond terminus and to compare the strength properties of adhesive joint of different three type such as butt joint, T-shape, and single lap Joints. The criteria of peel occurrence at the bond terminus was suggested. Peel loads of three type adhesive joint (butt Joint, T-shape specimen, single lap joint) were determined from tensile tests. Principal stress distributions of these joints were determined from finite element method analysis. Then, peel occurrence was estimated with stress singularity factor$(K_{prin})$ when the terminus shape was square, with average principal stress when the terminus shape was rounded. The conclusions are summarized as follows; (1) In the non-filleted model(e.g., butt joint, T-shape specimen), principal stress shows singularity at the bond terminus, intensity of stress(principal stress) singularity $(K_{prin})$ can use as the criteria of peel occurrence at the bond terminus. (2) In the filleted model(e.g., single lap joint), principal stress has not affected singularity at the bond terminus. Average principal stress$(K_{av})$ can use as the criteria of peel occurrence at the bond terminus.