• Title/Summary/Keyword: KTX Wheel

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Development of Nondestructive System for Detecting the Cracks in KTX Brake Disk Using Rayleigh Wave (Rayleigh Wave를 이용한 KTX 제동 디스크의 균열 검측 시스템 개발)

  • Kim, Min Soo;Yeom, Yun Taek;Park, Jin-Hyun;Song, Sung Jing;Kim, Hak Joon;Kwon, Sung Duck;Lee, Ho Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.29-36
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    • 2017
  • Recently, KTX (Korean Train Express) train stoppage accidents were mainly caused by malfunctioning equipment, aging and cracking of railway vehicles, crack breakages of brake disks, and breakages of brake disks. Breakage of brake disk can cause large-scale casualties such as high-speed collision and concern about derailment by hitting lower axle and wheel. Therefore, in this study, a brake disk with solid and ventilation type, which is the brake disk of a KTX train was modeled, and a dynamometer system was constructed to operate the disk. A Rayleigh wave was used to inspect the surface of the brake disk. An ultrasonic inspection module was developed for the brake disk by using a local immersion method due to the difficulty involved in ultrasonic inspection using an existing immersion method. In addition, the surface defects of the brake disk were evaluated using a dynamometer mock-up system and an ultrasonic inspection module of the brake disk.

Analysis of Contact Stress with Partial Slip in Wheel-rail Rolling Contact (차륜-레일 구름접촉 시 슬립율에 따른 접촉응력의 변화 해석)

  • Lee, Dong-Hyong;Seo, Jung-Won;Kwon, Seok-Jin;Choi, Ha-Yong;Kim, Chul-Jae
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.643-648
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    • 2011
  • Fatigue crack in most rails take place by rolling contact between wheel and rail in railway industry. Therefore, it is critical to understand the rolling contact phenomena, especially for the three-dimensional situation. In this paper the steady-state rolling contact problem of KTX wheel and rail (UIC60) has been studied with three-dimensional finite element analysis. The variation of contact pressure and contact stresses on rolling contact surface were obtained using the finite element method. The three-dimensional distribution of contact stresses on the contact surface are investigated. Results show that the distribution of shear stress and contact stress (von Mises) on the contact surface varies rapidly as a result of the variation of stick-slip region. The contact stress at the leading edge is greater than at the trailing edge because of stick and slip phenomena.

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A Study on Appropriate Driving Speed for High-Speed Trains Running the Conventional Line (기존선을 통과하는 고속차량의 적절한 주행속도에 관한 연구)

  • Ham, Young Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.9
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    • pp.773-776
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    • 2014
  • KTX (Korea Train eXpress) is the first high-speed train operated in Korea and its highest speed reaches 300 km/h. Korean high-speed trains are mostly operated on the railroads exclusively designed for high-speed trains, but the sections of Seoul~Gwangmyeong, nearby of Daejeon station and Dongdaegu are operated on the existing tracks having the speed less than 150 km/h. With this paper, we'd like to analyze the lateral force that occurs between the wheels and the rail when high-speed trains were operated on the existing track section to suggest an appropriate driving speed for high-speed trains. As the rigid wheel base of the high-speed train is 3m which is about 50% longer than normal vehicles, it works as an advantage for high-speed driving. However, as the lateral force becomes higher than normal vehicles when driving on curves, plans to reduce wear-outs on the wheels are required.

Analysis of Occurrence Tendency of Rail Force According to Running the Hanvit 200 Train on Transition Curve Track (한국형 틸팅차량 완화곡선 주행시 궤도작용력 발생경향 분석)

  • Park, Yong-Gul;Choi, Sung-Yong;Kim, Youn-Tae;Choi, Jung-Youl
    • Journal of the Korean Society for Railway
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    • v.12 no.5
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    • pp.678-686
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    • 2009
  • A trial run of locally-developed tilting train has been in process on Chungbuk line since the test vehicle was first produced. For the system stabilization, interface verification among the systems including track, structure, catenary and signaling system, not to mention the rolling stock, is very crucial. Therefore, in this study, the dynamic rail force of the tilting (Hanvit 200), high-speed (KTX) and general (Mugunghwa) vehicle caused by driving in transition curve track was measured. And, it compared the tilting response with the other by using the measured rail force data in transition curve track, and then evaluated probability the range of load fluctuation for the variable dynamic vertical and lateral wheel load. As a result, a range of rail force by occurred a change of cant from the high-speed and general vehicle which had fixed bogie structure was distributed throughout small deviation. Otherwise, in case of the tilting train which was consisted of the pendulum bogie structure was distributed wide range about large deviation by changed of cant.

Dynamic Interaction Analysis of Train-bridge Considering Rail-wheel Contact Mechanism (윤축-레일 접촉메카니즘을 고려한 열차-교량 동적상호작용 해석)

  • Min, Dong-Ju;Kwark, Jong-Won;Kim, Moon-Young
    • Journal of the Korean Society for Railway
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    • v.18 no.4
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    • pp.363-373
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    • 2015
  • The purpose of this study is to develop a nonlinear algorithm for the dynamic interaction analysis of KTX trains and bridge girders with consideration of separation and flange contact phenomena between wheel and rail. For this, three interaction models between wheel-rail are implemented and compared through numerical examples. That is, the spring model and the non-jump model are briefly explained, and a nonlinear contact model is then proposed to accurately simulate interaction forces of the train-bridge system. Dynamic interaction analysis of a simply supported girder and trains is performed and the analyzed results are presented and compared for the proposed contact model and the other model types. Particularly, flange contact phenomena in the nonlinear contact model are demonstrated under a specific condition.

A Study on the Effect of Mud-flap on the Cabin Noise in KTX (고속열차의 객실 소음에 미치는 머드플랩의 영향에 관한 연구)

  • Choi, Seong-Hun;Chung, In-Soo;Seo, Sung-Il
    • Journal of the Korean Society for Railway
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    • v.9 no.5 s.36
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    • pp.550-554
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    • 2006
  • In the early stage of operation of KTX, passengers complained of the excessive cabin noise as the passes the tunnel. The noise is caused partly by wheel-rail contact and partly by airflow around the carbody. In this study, to reduce the cabin noise, the effect of the mud-flaps located between the cars is investigated. A series of tests was conducted to clarify the influences of the type and length of mud-flap, and train speed on the cabin noise. The optimum length of mud-flap was found. The shedding vortices around the mud-flap is thought to be the cause of the aerodynamic noise. Strouhal number and the resonant shedding frequency around the mud-flap correlated well with the cabin noise level.

Dynamic analysis for High-speed train using acceleration value (고속철도차량의 가속도 값을 이용한 차량 동특성 분석)

  • Kim, Young-Mo;Choi, Sung-Hun;Kim, Ki-Hwan;Park, Tae-Won
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.169-174
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    • 2007
  • Adopting articulated bogie system, the HSR350x and KTX have similar physical mechanical characteristic, but they show different dynamic characteristics due to different position of suspensions and those physical properties. The low level vibration frequency which effects on the ride comfort of passengers and the high level vibration frequency which is related to noise of vehicle have been measured by accelerometers mounted on Wheel sets, Bogies and Car bodies to analysis the dynamic characteristics of the High-Speed Trains. The KTX number 36 is utilized to measure the lateral and vertical acceleration value of car body, and total measurement system of HSR350x have been used to acquire acceleration data. The sampling frequency of data is 500Hz generally, but the Car body at TT2 of HSR350 has 1000Hz exceptionally.

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Experimental Study on the Variation of Track Stiffness between Earthwork and Bridge (교량 토공 접속부에서 궤도강성변화에 대한 실험적 연구)

  • 나성훈;서사범;손기준;김정환
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.281-288
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    • 2001
  • In order to evaluate the effect of impact load at support stiffness transition area, the field estimations are performed at the transition zone between earthwork and bridge on test operation of KTX. Due to differential settlement caused by the variations of track support stiffness, large impact forces are investigated. However, the measured values such as wheel load, rail stress, displacement and acceleration in the transition area shows that the stiffness changes in the transition area are not abrupt, and the stiffness in the infra track structure varies continuously. In this experimental study, the parameters influencing safety of transition area are not governed by partial or local stiffness because cumulative passing loads are not sufficient on test operation of KTX.

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A Study on the Rail Pone of Transition Curve Track to Speed Up of Tilting train (틸팅차량 완화곡선 증속 주행시 궤도작용력 검토)

  • Shin, Tae-Hyoung;Choi, Jung-Youl;Eum, Ki-Young;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.529-538
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    • 2009
  • A trial run of locally-developed tilting train has been in process on Chungbuk line since the test vehicle was first produced. For the system stabilization, interface verification among the systems including track, structure, catenary and signaling system, not to mention the rolling stock, is very crucial. Therefore, in this study, the dynamic rail force of the tilting (Hanvit 200), high-speed (KTX) and general (Mugunghwa) vehicle caused by driving in transition curve track was measured. And, it compared the tilting response with the other by using the measured wheel load data in transition curve track, and then evaluated probability the range of wheel load fluctuation for the variable dynamic vertical and lateral wheel load. As a result, a range of wheel load by occured a change of cant from the high-speed and general vehicle which had fixed bogie structure was distributed throughout small deviation (${\Delta}8{\sim}13kN$). Otherwise, in case of the tilting train which was consisted of the pendulum bogie structure was distributed wide range about large deviation (${\Delta}25{\sim}28kN$) by changed of cant.

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Noise Characteristics of High Speed Railway(KTX) Running on Conventional Line (고속철도의 기존선 통과시 소음특성에 관한 연구)

  • Cho Jun-Ho;Lee Chan-Woo;Kim Jae-Chul;Choi Sung-Hoon;Han Hwan-Su
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.399-404
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    • 2004
  • When high speed train runs on heavy curvature section of conventional line, squeal noise emitted from the railroad and wheel. This noise is very unpleasant to the near habitant. In this study, the characteristics and the countermeasures of the squeal noise of high speed train running on the conventional line was investigated.

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