• Title/Summary/Keyword: K-Mold

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Die and mold technology of in-mold labeling in functional packaging (기능성 생활용기 인 몰드 라벨링 금형 성형 기술)

  • Kim, Yu-Jin;Jung, Gui-Jae;Gong, Sung-Ho;Shin, Jang-Soon;Yoon, Gil-Sang;Jung, Woo-Chul;Kim, Gun-Hee;Seo, Tae-Il
    • Design & Manufacturing
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    • v.2 no.6
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    • pp.17-22
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    • 2008
  • Recently, the demand of high-productivity injection mold increases since the consumption of packaging grows in the world. Stack mold is composed of more than two molds and it has very high productivity and economic efficiency. In advanced country, stack mold which has was developed already but, in occasion of domestic mold industry, there is no study of stack mold. In this study, die and mold of in-mold labeling was developed for securing the technique of manufacturing high-productivity mold.

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Development of knife type switch mold & die for churns out (양산을 위한 나이프 타입 절환 개폐기 금형개발)

  • Kim, Dae-Jin;Choi, Sung-Joo;Lee, Sang-Hyuk;Lee, Hyun-Ho;Kim, Dong-Myung;Cho, Chang-Min;Lee, Hee-Jong;Oh, Seung-Joo;Kim, Yong-II;Lee, Sang-Jin;Moon, Hee-Chang;Jang, Myung-In;Woo, Jun-Hee;Kim, Sang-Hyun;Hwang, Kyoo-Bok;Choi, Young-Hwan;Kim, Sun-Kyung
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.197-202
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    • 2008
  • With the growth of electrical power needs, demand of the knife-type switches in the distribution boards is increasing. We have developed a knife-type switch which is not currently produced in Korea. The switch was desinged and a comprehensive tooling for it was also accomplished. A total of two sets of injection molds and three sets of press dies were designed and manufactured. The parts for knife switches were produced using the tools. Finally, the parts were assembled together and the switch is now under the test phase.

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A Study on Heat Transfer in Sand Molds (사형(砂型)의 열전달(熱傳達)에 관(關)한 연구(硏究))

  • Lee, Jong-Nam;Kim, Kwang-Bea
    • Journal of Korea Foundry Society
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    • v.2 no.1
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    • pp.2-11
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    • 1982
  • In order to investigate the relationship between the thermal characteristics of the various molds as green sand mold, dry sand mold, $CO_2$ mold and shell mold, and the solidification characteristics of molten metal, the thermal analysis of rarious molds and melt were performed. The structure of Al-Castings was a/so observed. Results obtained in this experiment were as follows : 1) The heating rate of the molds was increased in the order of green sand mold, $CO_2$ mold, dry sand mold and shell mold, On the other hand the solidification time of the melts was shortened in the order of dry sand mold castings, $CO_2$ mold castings, green sand mold castings and shell mold castings. 2) The arrest temperature period in the heating curve of the green sand mold was resulted from the eraporation of moisture contained in mold, which was transfered to the outer side of the mold. 3) The temperature fluctuation of the melt in the shell mold was considered to be resulted from the combution heat of resin contained in the mold. 4) The amounts of heat absorption of the molds were increased in the order of dry sand mold, $CO_2$ mold, green sand mold and shell mold. 5) The higher the solidification rate was, the longer was its shrinkage pipe and the finer its grain size.

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The Korea dies and molds industry - Part 1. The Status of die and mold industry in Korea (최근 한국 금형 산업 - Part 1. 한국금형산업현황)

  • Im, Young-Taek;Shim, Woo-Phil;Heo, Young-Moo
    • Design & Manufacturing
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    • v.12 no.1
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    • pp.7-12
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    • 2018
  • The present status of the mold industry, including the size of the mold industry in Korea, its position in the global market, the production of the mold industry, import and export, and recent trends in the mold industry were examined. The survey was implemented for the trends fo dies and molds industry in 2017 by answers on business environment for Korean Mold Industry Cooperative Union members. The sharp decline in plastic mold exports in 2015 led to a decline in overall exports. China and Japan account for a very large share of mold exporting countries, but exports to emerging markets such as India, Mexico and Vietnam contributed to the overall increase in mold exports. China, Japan, India, the United States and Mexico were named as exporting countries with more than US $ 200 million, and Vietnam showed similar tendency as a major exporter. A survey conducted by the Korea Mold Industry Cooperative Association showed that the decrease in production and exports was predicted. In order to overcome the difficulties of the mold industry, the need for research on the linkage of the mold industry and technology to the wave of the fourth industrial revolution has increased.

A Study on Filling Balance of Semi-stack Mold for Molding Simultaneously Different Products (이종제품 동시성형을 위한 세미스택 몰드의 균형충전에 관한 연구)

  • Lee, Hui-Chul;Lee, Hee-Jin;Kim, Kyung-Ho;Hwang, Jae-Young;Kim, Young-Sik;Ryu, Ho-Yeun
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.50-55
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    • 2014
  • Recently, semi-stack mold have been developed for satisfying the various elements required in the mold industry. The mold is possible using with general-purpose injection molding machine by weight reduction through the improvement of the mold structure. In order to do that, tension core, spiral cooling system and half runner system were applied. It is effective for increased productivity and decreased of loss to the materials. However, the mold is required the filling balance in order to improve the quality and efficiency. Thus this study performed that optimum design and analysis of semi-stack mold for filling balance.

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Development of Plastic Injection Mold Design System on the CAD Environment (캐드 환경에서 플라스틱 사출 금형 설계 시스템의 개발)

  • ;K. K. Wang
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.68-74
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    • 1998
  • In this work, we have been concerned with developing an intelligent mold design system for plastic injection molding on the AutoCAD. We have concentrated on building a viable environment, including a mold parts database and a menu-driven user interface. This provides a more interactive and interface for selection of optimal mold-base and mold parts in mold design system. This work presents a method which allows the designer to select the mold parts and mold-base directly within an AutoCAD environment. It can also automatically generate detailed 3D drawings of the mold parts and mold-base. The system shows its potential capability for future enhancement. Since the system is independent of the data, it could easily be extended to other mold-bases and mold parts. In addition, it can be linked to the molding analysis system by creating subtracted 3-D models.

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A study on structural improvement in multi-cavity mold for ham can lids (햄 뚜껑 금형의 다수 캐비티 금형구조 개선에 관한 연구)

  • Lee, Eun-jong;Choi, Kye-kwang;Kim, Sei-hwan
    • Design & Manufacturing
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    • v.7 no.1
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    • pp.40-44
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    • 2013
  • My company develops, manufactures injection mold and produces thin-walled cosmetics and food containers. Without high quality and low production cost, it is hard to compete in the market. To be competitive, a company has to utilize mold with as many cavities as possible to lower manufacturing cost. Eject plate abrasion and deformation cut down mold lifespan, troubles during injection lower productivity and foreign substances in molds cause abrasion. This study focuses on how to improve mold life and productivity, and to slow down mold abrasion.

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A Study on the Wall Thickness Design for Injection Molding (사출 금형의 벽두께 설계 방법의 고찰)

  • Hwang, S.J.;Lyu, M.Y.;Kim, D.W.;Kim, S.Y.;Shin, K.S.;Kim, K.Y.
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.149-153
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    • 2008
  • The cavity of mold is exposed to high pressure during injection molding operation. Injection molded articles with deep depth are often demanded as design variety increases. Mold becomes weak and deformation increases as the mold depth increases. Thus the injection molds for deep depth articles should be designed to hold out high pressure or stress and large deformation. Through this study, equation for mold design was examined and suggested novel method to determine equation for mold design with deep depth. Novel equation developed in this study was consisted with cantilever and two points bending while previous equation was modified from just cantilever bending. The validity of novel equation was verified through computer simulation.

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A Study of Characteristic correlation go after the variable of shear process design for Carbon Tool Steel (II) (탄소공구강의 전단설계 변수에 따른 특성 상관관계 연구 (II))

  • Ryu, Gi-Ryoung;Ro, Hyun-Cho;Song, Jae-Son;Park, Chun-dal;Youn, Il-chae
    • Design & Manufacturing
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    • v.6 no.2
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    • pp.90-95
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    • 2012
  • The sheet metal forming proceccing is very important and indispensable in the automotive industry because the accuracy of prsee worked parts is directly related to the automotive quality. But when making mold it is difficult and expensive to modify mold. mold design technology is a critical technology in press plastic working. When design the mold there are lots of variables in press plastic working according to worked material, mold materials, conditions of heat treatment, clearance and so on. Abrasion of mold depends on these kind of conditions and sheared surface which is crucial for quality of product also depends on them. In this study, we conduct research on abrasion loss of mold according to 8, 10 and 12% of clearance for thickness of 1.0mm of worked material out of mold design variables of the products whose worked materials are high carbon steel and carbon tool steel by a practical experiment and perform a comparative evaluation of difference of abrasion loss mold with the alloy tool steel (STD11) and Tungsten Carbide (WC).

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Manufacturing and Characterization of Pulp Mold with Rice Husk Fiber (왕겨섬유를 포함한 펄프몰드 제조 및 특성 평가)

  • Kim, Hyung Min;Sung, Yong Joo;Park, Young Seok;Shin, Jea Chul
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.3
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    • pp.66-72
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    • 2016
  • The applicability of rice husk fiber as a raw material for eco-friendly pulp mold was evaluated in this study. The higher demand of environmental friendly packaging material resulted in the more interest for the natural fiber based pulp mold. The rice husk which is an abundant agricultural byproduct in Asia could be defiberized by an alkaline digestion process. The changes in the pulp mold making process and the properties of pulp mold by the addition of the rice husk were investigated. The addition of rice husk fiber to the pulp mold made with OCC or UBKP resulted in the increase in drainage at the pulp mold forming process. In case of UBKP pulp mold, the addition of rice husk fiber increased the drying efficiency after pulp mold forming since the structure of pulp mold became more bulkier by the addition of the rice husk fiber. Those results showed the rice husk fiber could be applied to the pulp mold manufacturing as one of the eco-friendly natural fiber resources.