• Title/Summary/Keyword: Journal Bearings

Search Result 1,240, Processing Time 0.034 seconds

Effects of load variation on a Kaplan turbine runner

  • Amiri, K.;Mulu, B.;Cervantes, M.J.;Raisee, M.
    • International Journal of Fluid Machinery and Systems
    • /
    • v.9 no.2
    • /
    • pp.182-193
    • /
    • 2016
  • Introduction of intermittent electricity production systems like wind and solar power to electricity market together with the deregulation of electricity markets resulted in numerous start/stops, load variations and off-design operation of water turbines. Hydraulic turbines suffer from the varying loads exerted on their stationary and rotating parts during load variations since they are not designed for such operating conditions. Investigations on part load operation of single regulated turbines, i.e., Francis and propeller, proved the formation of a rotating vortex rope (RVR) in the draft tube. The RVR induces pressure pulsations in the axial and rotating directions called plunging and rotating modes, respectively. This results in oscillating forces with two different frequencies on the runner blades, bearings and other rotating parts of the turbine. This study investigates the effect of transient operations on the pressure fluctuations exerted on the runner and mechanism of the RVR formation/mitigation. Draft tube and runner blades of the Porjus U9 model, a Kaplan turbine, were equipped with pressure sensors for this purpose. The model was run in off-cam mode during different load variations. The results showed that the transients between the best efficiency point and the high load occurs in a smooth way. However, during transitions to the part load a RVR forms in the draft tube which induces high level of fluctuations with two frequencies on the runner; plunging and rotating mode. Formation of the RVR during the load rejections coincides with sudden pressure change on the runner while its mitigation occurs in a smooth way.

A Study of the Design Technology for Developing a 100kW Class Steam Turbine (100 kW급 증기터빈 설계기술 개발에 관한 연구)

  • Kim, Young-Cheol;Ahn, Kook-Young;Cho, Chong-Hyun;Cho, Soo-Yong
    • The KSFM Journal of Fluid Machinery
    • /
    • v.12 no.3
    • /
    • pp.44-52
    • /
    • 2009
  • Small scale steam turbines are used as mechanical drivers in chemical process plant or power generators. In this study, a design technology was developed for a 100kW class steam turbine which will be used for removing $CO_2$ from the emission gas on a reheated cycle system. This turbine is operated at a low inlet total pressure of $5\;kgf/cm^2$. It consists of two stages and operates at the partial admission. For the meanline analysis, a performance prediction method was developed and it was validated through the performances on the operating small steam turbines which are using at plants. Their results showed that the output power was predicted within 10% deviation although the steam turbines adopted in this analysis were operated at different flow conditions and rotor size. The turbine blades was initially designed based on the computed results obtained from the meanline analysis. A supersonic nozzle was designed on the basis of the operating conditions of the turbine, and the first stage rotor was designed using a supersonic blade design method. The stator and second stage rotor was designed using design parameters for the blade profile. Finally, Those blades were iteratively modified from the flow structures obtained from the three-dimensional flow analysis to increase the turbine performance. The turbine rotor system was designed so that it could stably operate by 76% separation margin with tilting pad bearings.

A Wavelet-based Profile Classification using Support Vector Machine (SVM을 이용한 웨이블릿 기반 프로파일 분류에 관한 연구)

  • Kim, Seong-Jun
    • Journal of the Korean Institute of Intelligent Systems
    • /
    • v.18 no.5
    • /
    • pp.718-723
    • /
    • 2008
  • Bearing is one of the important mechanical elements used in various industrial equipments. Most of failures occurred during the equipment operation result from bearing defects and breakages. Therefore, monitoring of bearings is essential in preventing equipment breakdowns and reducing unexpected loss. The purpose of this paper is to present an online monitoring method to predict bearing states using vibration signals. Bearing vibrations, which are collected as a form of profile signal, are first analyzed by a discrete wavelet transform. Next, some statistical features are obtained from the resultant wavelet coefficients. In order to select significant ones among them, analysis of variance (ANOVA) is employed in this paper. Statistical features screened in this way are used as input variables to support vector machine (SVM). An hierarchical SVM tree is proposed for dealing with multi-class problems. The result of numerical experiments shows that the proposed SVM tree has a competent performance for classifying bearing fault states.

Real-time position tracking of traffic ships by ARPA radar and AIS in Busan Harbor, Korea (부산항에서 ARPA 레이더와 AIS에 의한 통한선박의 실시간 위치추적)

  • Lee, Dae-Jae
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.44 no.3
    • /
    • pp.229-238
    • /
    • 2008
  • This paper describes on the consolidation of AIS and ARPA radar positions by comparing the AIS and ARPA radar information for the tracked ship targets using a PC-based ECDIS in Busan harbor, Korea. The information of AIS and ARPA radar target was acquired independently, and the tracking parameters such as ship's position, COG, SOG, gyro heading, rate of turn, CPA, TCPA, ship s name and MMSI etc. were displayed automatically on the chart of a PC-based ECDIS with radar overlay and ARPA tracking. The ARPA tracking information obtained from the observed radar images of the target ship was compared with the AIS information received from the same vessel to investigate the difference in the position and movement behavior between AIS and ARPA tracked target ships. For the ARPA radar and AIS targets to be consolidated, the differences in range, speed, course, bearing and distance between their targets were estimated to obtain a clear standards for the consolidation of ARPA radar and AIS targets. The average differences between their ranges, their speeds and their courses were 2.06% of the average range, -0.11 knots with the averaged SOG of 11.62 knots, and $0.02^{\circ}$ with the averaged COG of $37.2^{\circ}$, respectively. The average differences between their bearings and between their positions were $-1.29^{\circ}$ and 68.8m, respectively. From these results, we concluded that if the ROT, COG, SOG, and HDG informations are correct, the AIS system can be improved the prediction of a target ship's path and the OOW(Officer of Watch) s ability to anticipate a traffic situation more accurately.

The Design and Performance Test of Tracking Actuator for NFR system (근접장 기록 장치를 위한 트랙킹 구동기의 설계 및 실험)

  • Kim, Gi-Hyeon;Lee, Mun-Gu;Gwon, Dae-Gap
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.18 no.8
    • /
    • pp.174-181
    • /
    • 2001
  • Nowadays, the improvement and development of Multi-media and information & communication technology is rapidly processed. They need large data storage capacity. So that, many studies and researches in data storage have been carried out. According to them, the data storage capacity has been increased. But the limitation of storage capacity is happened for several problems. One of them is spot & pit size in optical and magnetic data storage and another is the resolution of actuators. The problems in spot & pit size are covered by new data storage methods-- for examples, AFM(Atomic Force Microscopy), MO(Magneto-optical) system, and NFR(Near-Field decoding) system etc. But the resolution limit of an actuator was not developed and doesn\`t follow up the development of spot & pit size. Because of them, we should improve a resolution of an actuator. Especially, in this paper an actuator if studied and designed for NFR (in using SIL(Solid Immersion Lens) system. It is a dual stage actuator, which consists of a Fine actuator and a Coarse actuator. and should desire 100nm accuracy. Its actuating force generation method is VCM(Voice Coil Motor). The Fine actuator is composed of 4-leaf springs and a bobbin wrapped by coil. The Coarse actuator has Coils and 3-Roller bearings. Also, The Characteristics of designed actuator for NFR system is estimated by Sine-Swept mode and LDV(Laser Doppler Vibro-meter).

  • PDF

Radial Performances of Spiral-Grooved Spherical Air Bearings (나선홈을 갖는 반구형 공기 베어링의 반경 방향 성능 측정)

  • Park, Keun-Hyung;Choi, Jeong-Hwan;Choi, Woo-Chon;Kim, Kwon-Hee;Woo, Ki-Myung;Kim, Seung-Kon
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.16 no.2 s.95
    • /
    • pp.23-30
    • /
    • 1999
  • This paper investigates the radial performance of self-acting spiral-grooved air bearing, used to support small high-speed rotating bodies. Repeatable runout, nonrepeatable runout, stiffness and supporting load are selected as the performance. The clearance between rotor and stator, the stator groove depth, and the rotating speed are chosen as three main parameters affecting the performances. Force application and displacement measurement are done in a noncontact manner, in order not to disturb operation: electromagnetic force is applied to the rotor and gap sensors are used to measure the displacement of the rotor. Experimental results show that repeatable runout decreases as speed, groove depth and clearance decrease. Nonrepeatable runout decreases as clearance decreases, and it has a minimum value at $5.5{\mu}m$ of grove depth and a maximum value at speed of 18.000rpm. Stiffness increases as speed increases and clearance decreases, and has a maximum value around $5.5{\mu}m$ of groove depth. The relationship between force and displacement is linear for small displacement, but becomes nonlinear for large displacement. Supporting load is linearly proportional to the stiffness, and it is a maximum value around $4.75{\mu}m$ of clearance.

  • PDF

Collision risk considering the international regulations for preventing collisions at sea, 1972 ('72국제해상충돌방지규칙을 고려한 충돌위험도 결정 시스템)

  • Kang, Il-Kwon;Kim, Hyung-Seok;Kim, Min-Seok;Kim, Jeong-Chang;Lee, A-Reum
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.45 no.2
    • /
    • pp.106-113
    • /
    • 2009
  • For the safety and cost reduction in the navigation, the automatic and intelligent system has been developed for the vessel, and the most important factor in the system is to decide the collision risk exactly. In this paper, we propose an advanced collision risk decision system for collision avoidance of the system. The conventional researches using DCPA and TCPA for calculating the collision risk have a problem to produce a same collision risk regardless of bearings for the ships, if they are located in the same distance from own ship. To solve this problem, in addition to DCPA and TCPA, we introduce the factor of VCD(variation of compass degree) and constant, CR which derived from COLREG'72(International Regulation for Preventing Collision at Sea, 1972) for evaluating the collision risk including even the burden of own ship navigator due to the encountering angle of each vessels. We decided the collision risk legally by the rule considering the relative situation of vessels. And therefore, the proposed system has two advantages, of which one is to produce more detail collision risk and another is to reflect the real underway situation in conformity with the rule.

A Study on the Turbopump Rotordynamic Characteristics due to Bearing Housing Structural Flexibility (베어링 하우징의 구조 유연성에 따른 터보펌프 회전체동역학 특성 연구)

  • Jeon, Seong Min;Yoon, Suk-Hwan;Kim, Jinhan
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.18 no.2
    • /
    • pp.35-41
    • /
    • 2014
  • A rotordynamic analysis is performed for a turbopump of 7 ton class liquid rocket engine considering bearing housing structural flexibility. Stiffness and damping characteristics of ball bearings and pump noncontact seals are reflected in a rotordynamic model. A dynamic model of bearing housing with lumped mass and stiffness is also applied to the rotordynamic analysis. Rotor critical speed and onset speed of instability are predicted from synchronous rotor mass unbalance response and complex eigenvalue analyses. The bearing housing structural flexibility effect on rotordynamic characteristics is investigated for both of bearing loaded and unloaded conditions respectively. From the numerical analysis, it is found that the effect of the housing structural flexibility significantly reduces the rotor critical speed and onset speed of instability.

A Study on Efficient Rolling Stock HBD Monitoring Method Using EWMA Technique (EWMA 기법을 적용한 효율적 철도차량 차축온도검지 모니터링 방법 연구)

  • Choi, Seog-Jung;Kim, Moon-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.18 no.1
    • /
    • pp.609-617
    • /
    • 2017
  • Railways are one of the safest and most important transportation systems in the world. On the other hand, due to the increasing complexity of the railway system and the running distance of rail vehicles, railway accidents occur continuously every year. In particular, in the case of high-speed trains and freight trains, if the function of the axle bearing is lost due to abnormal overheating of the axle box bearing, the load on the axle becomes uneven. Therefore, abnormal overheating in the train axle box bearings can cause serious accidents or derailments. For this purpose, a Hot Box Detector (HBD) was installed in the track side of a high speed line to detect abnormal overheating. This paper proposes an EWMA technique-based axle temperature monitoring method to detect abnormal overheating quickly and efficiently. A statistical design of the proposed method was also performed. The proposed method has better performance compared to the current method in the case of abnormal overheating and the performance is improved by approximately 170% at the maximum.

Design Analysis for Enhancing Rotordynamic Stability of Process High-Speed Light weight Centrifugal Compressor - Part II: Improvements to Rotordynamic Stability (프로세스 고속 경량 원심 압축기의 로터다이나믹 안정성 강화를 위한 설계해석 - Part II: 로터다이나믹 안정성 개선)

  • Lee, An Sung
    • Tribology and Lubricants
    • /
    • v.30 no.1
    • /
    • pp.9-14
    • /
    • 2014
  • In this Part II study, rotordynamic stability analyses were carried out to confirm improvements to the stability of a process high-speed lightweight centrifugal compressor, depending on the effects of tilting pad journal bearing designs. The bearing design variables considered were the clearances, LBPs, LOPs, and preloads. The results showed that the rotordynamic stability of the subject compressor rotor-bearing system improves exactly in accordance with the effects of the bearing design variables, which were determined in the preceding Part I study, owing to reduced bearing stiffnesses. Specifically, it was confirmed that the stability of the rotor system can be greatly improved by increasing both the machined and assembled bearing clearances, but there were no stability improvements by simply changing from an LBP to an LOP design. In addition, it was confirmed that for given fixed machined bearing clearances, the stability can be additionally improved by decreasing the preloads, i.e., by increasing the assembled clearances. In conclusion, it may be necessary to improve the designs of the original tilting pad bearings to obtain a sufficient margin of rotordynamic stability against a possible aerodynamic cross-coupled stiffness in a process high-speed centrifugal compressor. Thus, increasing the machined and assembled bearing clearances and decreasing the preload could be effective solutions.