• Title/Summary/Keyword: Journal Bearings

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A Design Fitness Analysis of Journal Bearings for LPLi Fuel Pump Application (LPLi 연료펌프 적용을 위한 저어널 베어링의 설계 적합성 해석)

  • Lee, An-Sung;Kim, Chang-Up
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.324-329
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    • 2009
  • In this study a complex design fitness analysis of journal bearings is carried out for the LPLi rotary-vane fuel pump application, as an external and horizontal installation, in LPG vehicles. Bearings considered in the analyses are plain and 3-axial groove journal bearings. Upon reflecting the fact that the primary failure mode of bearings in the application is a premature friction and wear failure of bearing metal due to a very low viscosity of liquid fuel LPG as a bearing lubricant, the performance factors of bearings used in an evaluation process of design fitness are a load carrying capacity and vibration suppression ability relative to a rated speed. At this time the design variables of bearings are a radial clearance and length. Results show that, in terms of both of the load carrying capacity and vibration suppression ability, the plain journal bearings are superior to the 3-axial groove journal bearings and among the plain bearings the smaller the bearing clearance (5>10>$15\;{\mu}m$) is and the longer the bearing length (6<8<10<12<14 mm) is, the better the bearing performance is.

Maintenance Frequency Optimization of the Steam Turbine Journal Bearings by Condition-based Maintenance (상태기반정비에 의한 증기터빈 저널베어링의 정비주기 최적화)

  • Lee, Hyuk Soon;Chung, Hyuk Jin;Song, Woo Sok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.2
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    • pp.7-13
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    • 2011
  • Turbine journal bearings are designed to support the weight of the rotors on a hydrodynamic oil film and to provide dynamic stability to the rotor system. The life time of journal bearings is infinite theoretically because the journal bearings are separated from the shaft journal by oil film. But poor design, assembly, operation and maintenance can cause problems to the journal bearings. The FMEA(Failure Mode and Effects Analysis) results of the journal bearings show that frequent maintenance of the journal bearings can cause failures and reduction of the bearing life. Therefore, the maintenance periods and history of the journal bearings with the bearing FMEA results are reviewed in order to establish the optimized maintenance period of the journal bearing for the nuclear power plants. Consequently it is necessary to maintain a best condition of lubrication system, reject time-based maintenance and perform the condition-based maintenance of journal bearings in order to maintain optimum condition of the journal bearing.

Analytical Study on Effects of Bearing Geometry on Performance of Sliding Thrust Bearings (미끄럼 스러스트베어링의 성능에 미치는 베어링 형상의 영향 해석)

  • Kim, Ho-Jong;Choi, Sung-Pil;Ha, Hyun-Cheon
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.5 s.38
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    • pp.7-13
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    • 2006
  • In the present study, we develop an analysis module to be applicable to design of sliding thrust bearings. The pressure equation is solved by using the finite element method. Average lubricant temperature is obtained from using the energy balance method. The module developed has been applied to three types of thrust bearing, such as tapered-land thrust bearings of angular and diamond types, and tilting-pad thrust bearings. Effects of the dam of the tapered-lad thrust bearings have also been investigated. It has been seen that the tapered-land thrust bearings of angular type result in the highest load capacity, while the tilting pad thrust bearings result in the lowest lubricant temperature. It has also been seen that the dam in the tapered-land thrust bearings increases both the load capacity and lubricant temperature.

Behavior of Bridge Bearings for Railway Bridges under Running Vehicle

  • Choi, Eun-Soo;Yu, Wan-Dong;Kim, Jin-Ho;Park, Sun-Hee
    • International Journal of Railway
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    • v.5 no.1
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    • pp.10-21
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    • 2012
  • Open steel plate girder (OPSG) bridges are the most prevalent railroad bridge type in Korea, constituting about 40% of all railroad bridges. Solid steel bearings, known as line type bearings, are placed in most OSPG railway bridges. However, the line type rigid bearings generate several problems with the bridge's dynamic behavior and maintenance in service. To compare and investigate the dynamic behaviors of line type, spherical and disk bearings, the vertical displacements of each bearing, including fixed and expansion type, under running vehicles are measured and analyzed. The displacements of disk and spherical bearings are measured after replacing the line type bearings with spherical and disk bearings. This study also analyzed dynamic behaviors of bridges. Furthermore, the deformation of the PTFE (Polytetrafluoroethylene) plate that is placed inside of expansion type spherical and disk bearings is measured and its effect on the dynamic behavior of the bridges is discussed. The up-lift phenomenon at the bearings installed for the steel bridges is estimated. The vertical displacements at mid-span of the bridges are compared according to the bearing types. Finally, the 1st mode natural frequencies are estimated, and the relationship to the vertical displacement is discussed.

A Study on The Load Capacity of Doubly-Stepped Journal Bearing (공기윤활베어링의 부하용량 증대에 관한 연구)

  • ;;Kim, Hho Jung
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.3 no.1
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    • pp.35-41
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    • 1979
  • In order to improve the load capacity of externally pressurized air-lubeicatedjournal bearings, a new type(doubly-stepped type) bearing was revised and experimented. Through the results of experiment, the load capacity of doubly-stepped bearings was discussed and compared with equivalent conventional circular journal bearings. Results were obtained for speed up to 18000rpm and for supply pressure ratio(Ps/Pa) 4.8,6,7. Compared with equivalent conventional bearings, doubly-stepped bearings resultd a high gain in load capacity. It is also shown that the increasing rate of load capacith increases with decreasing the eccentricity ratio. Furthermore, the increasing rate is higher in the case of great clearanceratio than small dleatance ratio of doubly-stepped bearings. Such an increase in load capacity is confirmed by pressure distributions in the bearings.

Analysis of Fluid Flow Characteristics Around Rolling Element in Ball Bearings (볼 베어링의 구름 요소 주위 유동 특성에 대한 해석)

  • Jo, Jun Hyeon;Kim, Choong Hyun
    • Tribology and Lubricants
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    • v.28 no.6
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    • pp.278-282
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    • 2012
  • Various bearings such as deep-groove ball bearings, angular-contact ball bearings, and roller bearings are used to support the load and to lubricate between the shaft and the housing. The bearings of potential rolling systems in a turbo pump are the deep-groove ball bearings as comparing with the bearings with rolling elements such as cylindrical rollers, tapered cylindrical rollers, and needle rollers. The deep-groove ball bearings consist of rolling elements, an inner raceway, an outer raceway and a retainer that maintain separation and help to lubricate the rolling element that is rotating in the raceways. In the case of water-lubricated ball bearings, however, fluid friction between the ball and raceways is affected by the entry direction of flow, rotation speed, and flow rate. In addition, this friction is the key factor affecting the bearing life cycles and reliability. In this paper, the characteristics of flow conditions corresponding to a deep-groove ball bearing are investigated numerically, with particular focus on the friction distribution on the rolling element, in order to extend the analysis to the area that experiences solid friction. A simple analysis model of fluid flow inside the water-lubricated ball bearing is analyzed with CFD, and the flow characteristics at high rotation speeds are presented.

Variation of Operating Clearance Depending on Cooling Methods of High-Speed Roller Bearings for Aerospace Applications (항공용 고속 롤러베어링의 냉각 방식에 따른 작동간극 변화)

  • Jisu Park
    • Tribology and Lubricants
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    • v.39 no.4
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    • pp.123-132
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    • 2023
  • In this study, the expansion, stress, and operating clearance of bearing elements during operation are observed using the inner/outer ring temperature test data of a 3.0×106 DN-class roller bearing. The operating clearance characteristics of inner-/outer-ring cooling (IORC) bearings are compared to those of inner-ring cooling (IRC) bearings. For IRC bearings, the thermal expansion of the outer ring is the most important factor in clearance variation. As a result, the operating clearance is less than the initial clearance of 61 ㎛, and the operating clearance decreases to 0.5 ㎛ at 25,500 rpm. Conversely, the temperature of the outer ring of IORC bearings is lower than that of IRC bearings, so the operating clearance is kept smaller. When the coolant flow rate to the outer ring is approximately 1.5 to 2.0 L/min, the temperature difference between the inner and outer rings is minimized and the operating clearance is maintained at a significantly lower level than IRC bearings. Small operating clearances are expected to be effective in reducing cage slip and skid damage in roller bearings. The results and analysis procedures of this study can be utilized to design of bearing clearance, lubricant flow rate, and assembled interference in the early design stage of aerospace roller bearings.

Defects Diagnosis of Ball Bearings by Neural Network (신경회로망을 이용한 볼 베어링의 결함진단)

  • 양보석;최성필;최원호;김진욱
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.5
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    • pp.36-45
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    • 1994
  • This paper describes how to identify standard numbers and to diagnose defects of the ball bearings. The first stage of the networks is a procedures for identifying standard numbers of the bearings, and the next stage carries out the diagnosis of defects on the outer race and the inner race of bearings. The identification and the diagnosis of bearings were carried out by simulations and experiments.

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Frictional Characteristics of Stainless Steel Ball Bearings Lubricated with Hot Water

  • Lee, Jae-Seon;Kim, Jong-In;Kim, Ji-Ho;Park, Hong-Yune;Zee, Sung-Qunn
    • KSTLE International Journal
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    • v.4 no.2
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    • pp.43-46
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    • 2003
  • Water-lubricated frictional characteristics of a stainless steel ball bearings are not well known compared to the oil-lubricated frictional characteristics. Furthermore a study on friction at a high temperature is rare because the bearing maintenance strategy for water-lubricated or chemicals-lubricated bearings of equipment is generally based on the replacement of the failed bearings-and parts. Ball bearings and ball screw are installed in the power transmission for the newly developing integral reactor and these are lubricated with chemically-controlled pure water at a high temperature and a high pressure. Bearings and power transmitting mechanical elements for an atomic reactor requires high reliability and high performance during the estimated lifetime, and it should be verified. In this paper, experimental research results of the frictional characteristics for water-lubricated ball bearings are presented as a preliminary investigation.

Operating Characteristics of Counterrotating Floating Ring Journal Bearings

  • Cheong, Yeon-Min;Kim, Kyung-Woong
    • KSTLE International Journal
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    • v.2 no.2
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    • pp.127-132
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    • 2001
  • The steady state performance of the counterrotating floating ring journal bearings is analyzed with isothermal finite bearing theory. The effect of counterrotating speed of the sleeve on the performance of the bearing is investigated. It is shown that counterrotating floating ring journal bearings can have considerable load capacity at the same counterrotating speeds, while conventional circular journal bearings with one fluid film cannot. Investigating the relationship between the frictional torques exerted on the ring due to the inner and outer films and the rotational speed of the ring, the stability of the equilibrium state is identified and the operating characteristics of the counterrotating floating ring journal bearing according to the method of acceleration or deceleration of the rotational speeds of the journal and sleeve are clarified. It is theoretically confirmed that floating ring journal bearings can be used in counterrotating journal-bearing system and become good substitutes for rolling bearings in counterrotating systems.

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