• Title/Summary/Keyword: Joint development

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Development of Machine Vision System and Dimensional Analysis of the Automobile Front-Chassis-Module

  • Lee, Dong-Mok;Yang, Seung-Han;Lee, Sang-Ryong;Lee, Young-Moon
    • Journal of Mechanical Science and Technology
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    • v.18 no.12
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    • pp.2209-2215
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    • 2004
  • In the present research work, an automated machine vision system and a new algorithm to interpret the inspection data has been developed. In the past, the control of tolerance of front-chassis-module was done manually. In the present work a machine vision system and required algorithm was developed to carryout dimensional evaluation automatically. The present system is used to verify whether the automobile front-chassis-module is within the tolerance limit or not. The directional ability parameters related with front-chassis-module such as camber, caster, toe and king-pin angle are also determined using the present algorithm. The above mentioned parameters are evaluated by the pose of interlinks in the assembly of an automobile front-chassis-module. The location of ball-joint center is important factor to determine these parameters. A method to determine the location of ball-joint center using geometric features is also suggested in this paper. In the present work a 3-D best fitting method is used for determining the relationship between nominal design coordinate system and the corresponding feature coordinate system.

Development of a Torsion Joint Yoke for Motor-Driven Power Steering System Using a Double-Action Extrusion Process (더블-액션 압출공정을 적용한 전동조향장치용 토션조인트 요크 개발)

  • Kim, H.M.;Kim, Y.K.;Park, Y.B.
    • Transactions of Materials Processing
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    • v.21 no.8
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    • pp.473-478
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    • 2012
  • The yoke, a component of conventional motor-driven power steering system, often contains welding defects from its manufacturing process. To eliminate these defects, the precision cold forging process has been tried. In this study, the double-action complex forging has been used to manufacture a torsion joint yoke. The backward extrusion proved faster than the forward extrusion in forging of the product. The double-action complex forging process utilized an upper die composed of a punch, a punch guide, a disc spring and a coil spring. The forged material pushes up the punch guide, and then the disc spring and the coil spring balances the backward extrusion force. Consequently, the flow of material was essentially in the forward direction, resulting in a successful forging operation. The forging load of Al 6061-T6 was higher than that of the automotive structural hot rolled plate.

Comparative Analysis of the Stress and Strain of Material for Revision Total Hip Replacement (고관절 재치환술시 재료의 응력과 변형률의 비교 분석)

  • Shim D.H.;Kim J.H.;Ko S.H.;Kim K.H.;Kim D.Y.;Choi M.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.511-512
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    • 2006
  • According to development of medical science and engineering, people has made efforts to solve tile discomfort of body accident as well as the life span. Many cases that reduce pain of a hip joint or limitation of motion using Revision Total Hip Replacement are getting increased. However it has not proved which material is the most appropriate. Scientists are still studying about materials of the artificial joint. In accordance with advance of science, the materials are Betting better. Recently, when Revision Total Hip Replacement is performed, typical materials are Ti-alloys Ceramics. We have studied materials of artificial joints and analyzed which one is better for human's body.

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An Assembly Modeling System for Dynamic and Kinematic Analysis (동역학 및 기구학적 해석을 위한 조립체 모델링 시스템)

  • 김성환;이건우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.48-58
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    • 1989
  • An assembly modeling system, with which a designer can interactively create an assembly of components ready for the dynamic analysis, has been developed. In this system, an assembly model is created from the mating conditions between the components in the assembly, and then most information required for the dynamic or kinematic analysis packages are derived. For this development, the following problems have been solved; the creation of assembly data structure, the derivation of the joint information, the inference of each component's position, and the creation of the joint coordinate systems. Through this work, the designer can easily model an assembly by assigning mating conditions, and check the dynamic or kinematic performance with the automatic creation of inputs for the assembly analysis packages.

Development of Rotor Shaft Manufacturing Process using a Large Friction Welding (대형마찰용접을 이용한 로타샤프트 제조공정개발)

  • Jeong, H.S.;Lee, N.K.;Park, H.C.;Choi, S.K.;Cho, J.R.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.266-270
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to material characteristics, such as, thermal conductivity and high temperature flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld parameters. FE simulation is performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

Development of a Decision Support System for Turbid Water Management through Joint Dam Operation

  • Kim, Jeong-Kon;Ko, Ick-Hwan;Yoo, Yang-Soo
    • Proceedings of the Korea Water Resources Association Conference
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    • 2007.05a
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    • pp.31-39
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    • 2007
  • In this study we developed a turbidity management system to support the operation for effective turbid water management. The decision-making system includes various models for prediction of turbid water inflow, effective reservoir operation using the selective withdrawal facility, analysis of turbid water discharge in the downstream. The system is supported by the intensive monitoring devices installed in the upstream rivers, reservoirs, and downstream rivers. SWAT and HSPF models were constructed to predict turbid water flows in the Imha and Andong catchments. CE-QUAL-W2 models were constructed for turbid water behavior prediction, and various analyses were conducted to examine the effects of the selective withdrawal operation for efficient high turbid water discharge, turbid water distribution under differing amount and locations of turbid water discharge. A 1-dimensional dynamic water quality model was built using Ko-Riv1 for simulation of turbidity propagation in the downstream of the reservoirs, and 2-dimensional models were developed to investigate the mixing phenomena of two waters discharged from the Andong and Imha reservoirs with different temperature and turbidity conditions during joint dam operation for reducing the impacts of turbid water.

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Development of single piece premolded joint for EHV XLPE cable system (초고압 XLPE 케이블용 프리몰드형 접속함 (Premolded Joint) 개발)

  • Shin, Doo-Sung;Choi, Soo-Geol;Ko, Eui-Gon;Ji, Eung-Seo;Min, Byung-Kwan;Kang, Chae-Hong;Jeon, Seung-Ik
    • Proceedings of the KIEE Conference
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    • 2001.07a
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    • pp.410-412
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    • 2001
  • 초고압 CV 케이블용으로 다양한 형태의 접속함이 사용되고 있으나, 최근 케이블 시스템의 사용 전압이 초고압화됨에 따라 접속함 또한 고품질, 고신뢰성이 요구되고 있다. 따라서 공장에서 엄격한 품질 관리가 용이하고, 현장에서 쉽게 조립할 수 있는 프리몰드형 접속함(Premolded Joint: PMJ)의 사용이 급격하게 증대되고 있다. 본 논문에서는 국내에서 최초로 $110kV{\sim}170kV$ 전압급의 PMJ 접속함 개발에 관하여 소개 하였다. 전기적, 기계적 및 열적 설계의 개념을 간략하게 소개하였으며, 접속함의 초기 성능 및 장기 신뢰성을 검증하기 위한 시험 및 평가 결과를 소개하였다.

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Trends of Prefabricated Joints and their Jointing Techniques for EHV XLPE-insulated Power Cables (초고압 XLPE 전력케이블용 Prefabricated Joint 및 접속기술 동향)

  • Kim, Y.;Seong, J.K.;Han, C.S.
    • Proceedings of the KIEE Conference
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    • 1998.07e
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    • pp.1608-1610
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    • 1998
  • An oil-filled paper-insulated power cable and a XLPE-insulated power cable have been mainly applied as an extra-high-voltage underground power cable. But in recent the XLPE cable has been applied more widely than the OF cable, because of its advantages, such as the low-cost and simple installation. In general two types, molded and prefabricated, of straight joints are applied for the XLPE cables. For a tape-molded joint, one of molded joints, its electrical properties are excellent, but it has some disadvantages, such as a long working time. high skill of workers and the high cost of jointing equipments. For a prefabricated joint, developed and applied in Europe and Japan, its working time is short, its jointing procedures are simple, and its quality control is easy, but its prices are very high. In Korea the development of a compression-type PJ will be finished in the near future, and studies of its jointing techniques and equipments is actively going on. This paper describes the design and construction of the PJ, the jointing procedures and techniques for the PJ, and its future trends.

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A Study on the Cost Structure for Joint Logistics in Multi-Stage Distribution Chain of E-Commerce Environment (전자상거래상의 다단계 분배체계의 물류공동화를 위한 비용구조에 관한 연구)

  • 권방현
    • Journal of the Korea Society of Computer and Information
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    • v.5 no.4
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    • pp.200-210
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    • 2000
  • Distribution Activity for customer is preferred at Physical distribution system in e-commerce, so fast delivery and low distribution cost determine the core competency of enterprise. Because there is no cooperative system between with distribution centers in traditional distribution system, it is difficult to optimize the system. The purpose of this paper is to propose a cost structure model for multi-stage distribution system, which is used for determination of joint lot size and optimal demand and transportation policy. It is expected to contribute to development of algorithm for joint distribution system, which is minimized the transportation cost by the result of this cost structure model.

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Development of Laser-Rotating An Hybrid Welding Process (레이저-회전 아크 하이브리드 용접공정의 개발)

  • Kim, Cheol-Hee;Chae, Hyun-Byung;Lee, Chang-Woo;Kim, Jeong-Han;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.24 no.1
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    • pp.88-92
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    • 2006
  • Laser-rotating arc hybrid welding was introduced by combining $CO_2$ laser and rotating gas metal arc welding. While the arc rotation enhances the weld pool motion, it reduces the undercut formation which is one of most critical weld defects in the conventional laser-arc hybrid welding. This research investigated the bead characteristics according to the welding parameters such as frequency of rotation, welding voltage, shielding gas composition and interspacing distance between laser and we. The welding parameters were selected to reduce spatter generation and ensure sound weld beads fur bead welding and butt welding with various joint gaps. Gap bridging ability was improved, such that the sound weld beads were achieved for butt joint with up to 2mm joint sap, with no adjustment of CTWD(Contact tip-to-workpiece distance) and electrode diameter.