• Title/Summary/Keyword: Joint Element

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FE Analysis of Forging Process for Improving Tool Life in Hot Forging of CV Joint Outer Race (등속조인트 외륜 열간단조의 금형수명 향상을 위한 단조공정 유한요소해석)

  • Kim, Yohng-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.56-62
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    • 2014
  • During the hot forging process, the most common cause of tool failure is wear. Tool wear results in the gradual loss of part tolerances, after which eventually the tool must be replaced or repaired. In order to maximize the lifetimes of forging tools, it is important to investigate the wear mechanisms of these tools. In this study, the hot forging of the outer race of an automotive constant-velocity joint was analyzed by a finite element method to investigate the wear distribution, especially the amount and location of the maximum expected wear damage, using Archard's wear model, which was modified considering the forging temperature. Forging analyses were carried out after modifying blocker forging tools based on established versions. The modified blocker tools resulted in an increase in the tool life up to 31% with a finisher punch.

Design of Airborne Terminal System for Joint Tactical Data Link System Complete Data-link

  • Choi, Hyo-Ki;Yoon, Chang-Bae;Hong, Seok-Jun
    • Journal of Positioning, Navigation, and Timing
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    • v.9 no.2
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    • pp.139-147
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    • 2020
  • In this paper, design measure were proposed for the construction of terminal systems for airborne platforms, which are key element in the Joint Tactical Data Link System (JTDLS) complete system. The Korean perfect tactical data link (JTDLS) is a communication system to establish an independent tactical data link network and needs to develop a MIDS-LVT (Link-16) communication terminal for datalink. Once a Ground/Navy JTDLS terminal system is established around airborne platform, it will be possible to break away from reliance on NATO-based tactical data link joint operations and establish independent Korean surveillance reconnaissance real-time data sharing and tactical data link operations concepts. in this paper, the essential development elements of airborne platform mounting and operable JTDLS terminals are presented, and the concept of system design is proposed to embody them. Further, improved system performance was analyzed by applying the concepts of complex relative navigation system and Advanced TDMA protocol for the deployment of airborne tactical datalink networks.

Lateral Vibration of Beams with a Bonded Lap Joint and Partial Layered Dampers (겹침이음부 및 국부적 층댐퍼를 갖는 보의 횡진동 특성)

  • 박정일;최낙삼
    • Journal of KSNVE
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    • v.9 no.1
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    • pp.174-183
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    • 1999
  • An analytical model for the lateral vibration of beams with a bonded lap joint and partial layered dampers has been proposed in this paper. Both shear and normal forces acting along the interface between the elastic and viscoelastic layers were considered in the vibration analysis. Analytical results were compared with those obtained by a finite element method. Effects of the size and location of layers in partial dampers on system loss factor($\eta_s$) and resonant frequency($\omega_r$) were studied. which showed that partial dampers adhered to the site exhibiting the maximum amplitude of vibration were most influential in the increase of $\eta_s$ and the decrease of $\omega_r$. Specific system loss factor( $\eta_s$ divided by total mass of system) was also evaluated in the analysis.

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Fatigue Test and Analysis of Multi-point Spot Welded Joints (다점용접이음의 피로 시험과 해석)

  • Chu, Seok-Jae;Lee, Kwang-Hoo
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.175-180
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    • 2001
  • In real structure, multi-point spot welded joints are more frequently used than a single-point spot welded joint. Most researches, however, have been focused to a single-point spot welded joint until now. In this paper, the fatigue behavior of multi-point spot welded joints are investigated both experimentally and analytically using the finite elements. The local strain approach is used rather than the stress intensity factor approach to estimate the fatigue life since the former is quite simple and straightforward. It is found that the fatigue behavior of multi-point spot welded joints is different from that of single-point spot welded joints. The local strain approach is still applicable to multi-point spot welded joints.

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Degradation Behavior of Solder Joint and Implementation Technology for Lead-free Automotive Electronics (자동차 전장제품의 무연솔더 적용기술 및 솔더 접합부 열화거동)

  • Hong, Won Sik;Oh, Chul Min
    • Journal of Welding and Joining
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    • v.31 no.3
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    • pp.22-30
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    • 2013
  • Due to ELV banning, automotive electronics cannot use four kinds of heavy metal element (Pb, Hg, Cd, $Cr^{6+}$) from 2016. Therefore, this study was focused on degradation characteristics of Sn-3.0Ag-0.5Cu Lead-free solder joint with OSP and ENIG finsh under various reliability assessment method, as like to thermal shock test and high temeprature/high humidity test with test duration for cabin electronics. Also, we compared bonding strength degradation to other advanced research results of electronic control unit for engine room because of difference service temperature with mount location in automotive. Whisker growth phenomenon and mitigation method which were essentially consideration items for Pb-free car electronics were examined. Conformal coating is a strong candidate for mitigating whisker growth in automotive electronics. Necessary condition to adapt Pb-free in car electronics was shown.

Interlaminar Stress Analysis of the Mechanical Joint of the Composite Materials (복합적층판 기계적 체결부에 대한 층간응력해석)

  • 안용택;송관형
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.6
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    • pp.49-57
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    • 2003
  • This method surely needs a hole that causes local strength and stiffness deterioration of the structure because of stress intensity. In this work, three dimensional stress analysis of pin-loaded joint for quasi-isotropic composite laminates was performed using commercial finite element software. Stress distribution was calculated near the edge of the pin-leaded hole and effects of the stacking sequence on the delamination were investigated. Also, the delamination strength of the composite laminates was predicted using the Ye-delamination failure criterion and compared with the experimental results. finally, newly modified failure criterion has been suggested owing to the consideration of effects of interlaminar normal stress on the delamination strength.

Detailed analysis of Non-Welding Composite Pile Joint (무용접 복합말뚝 연결부 상세 평가)

  • Ko, Jun-Young;Shin, Yun-Sup;Jeong, Sang-Seom;Boo, Kyo-Tag
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.441-448
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    • 2009
  • In this study, the joint part of non-welding composite pile is investigated by a three dimensional finite element analysis. Special attention is given to the overall stress distribution under lateral, axial and tensional load conditions. Through comparisons with allowable stress of materials, a simple method is proposed to estimate the ultimate load condition of joint part. The appropriate design method is suggested and highlighted through the numerical analysis.

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Joints: the weak link in bridge structures and lifecycles

  • Yanev, Bojidar
    • Smart Structures and Systems
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    • v.15 no.3
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    • pp.543-553
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    • 2015
  • The condition of the vehicular bridge network in New York City, as represented by ratings obtained during biennial inspections is reviewed over a period of three decades. Concurrently, the bridges comprising the network are considered as networks of structural elements whose condition defines the overall bridge condition according to New York State assumptions. A knowledge-based matrix of assessments is used in order to determine each element's vulnerability and impact within the network of an individual structure and the network of City bridges. In both networks expansion deck joints emerge as the weak link. Typical joint failures are illustrated. Bridge management options for maintenance, preservation, rehabilitation and replacement are examined in the context of joint performance.

A Study on Fault Prediction Algorithm and Failure Instance Analysis of Electric Power Relay (전력릴레이 고장사고 사례분석 및 고장예측 알고리즘 연구)

  • Kim, Yong-Kyu;Kwak, Dong-Kurl;Lee, Seung-Chul
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.15-16
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    • 2015
  • According to 2014 fire statistical yearbook in the National Fire Data System, a main cause of fire is electrical fire except carelessness fire. Joint/contact badness is the one of the main cause of electrical fire. Furthermore, power relays which are used in electric panel board, motor control center and automation controller, are main element of automation system in the industry field. Overload, voltage unbalance and open-phase due to joint/contact badness of terminal make electric accidents or electrical fires. In order to prevent joint/contact badness of terminal, this paper proposes a sensing circuit of chattering, tracking, arc current, voltage unbalance and open-phase etc. Some experimental tests of the proposed apparatus confirm practicality and validity of the theoretical results.

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Vibration Analysis of Expansion Joint based on Transfer Matrix Method Considering the Rotary Inertia (회전 관성을 고려한 전달행렬법 기반의 Expansion Joint 진동해석)

  • Shin, Dong-Ho;Kim, Sang-Ho;Yoon, Hyung-Ho;Lim, Hee-Gon;Oh, Jae-Eung;Lee, Jung-Youn
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.7
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    • pp.665-673
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    • 2011
  • Simplified formulae for axial and bending natural frequencies of a bellows are developed using an equivalent thin-walled pipe model. The axial and bending stiffness of bellows is determined using lumped transfer matrix method. Transfer matrix method which includes the rotary inertia is used to calculate the natural frequencies for axial and lateral vibration. The result from the simplified formula are verified by those from as experiment result and a finite element analysis. This comparisons show good agreement with the each other.