• Title/Summary/Keyword: Joint Element

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Health Monitoring of Weldment By Post-processing Approach Using Finite Element Analysis (유한요소해석 후처리 기법을 이용한 용접부의 건전성 평가)

  • 이제명;백점기;강성원;김명현
    • Journal of Ocean Engineering and Technology
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    • v.16 no.4
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    • pp.32-36
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    • 2002
  • In this paper, a numerical methodology for health monitoring of weldment was proposed using finite element method coupled with continuum damage mechanics. The welding-induced residual stress distribution of T-joint weldment was calculated using a commercial finite element package SYSWELD+. The distribution of latent damage was evaluated from the stress and strain components taken as the output of a finite element calculation. Numerical examples were given to demonstrate the usefulness of this so-called "post-processing approach" in the case of welding-induced damage assessment.

The Effect of Finite Element Models in Thermal Analysis of Electronic Packages (반도체 패키지의 열변형 해석 시 유한요소 모델의 영향)

  • Choi, Nam-Jin;Joo, Jin-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.380-387
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    • 2009
  • The reliability concerns of solder interconnections in flip chip PBGA packages are produced mainly by the mismatch of coefficient of thermal expansion(CTE) between the module and PCB. Finite element analysis has been employed extensively to simulate thermal loading for solder joint reliability and deformation of packages in electronic packages. The objective of this paper is to study the thermo-mechanical behavior of FC-PBGA package assemblies subjected to temperature change, with an emphasis on the effect of the finite element model, material models and temperature conditions. Numerical results are compared with the experimental results by using $moir{\acute{e}}$ interferometry. Result shows that the bending displacements of the chip calculated by the finite element analysis with viscoplastic material model is in good agreement with those by $moir{\acute{e}}$ inteferometry.

Evaluation of Thermal Characteristics of a Direct-Connection Spindle Using Finite Element Co-Analysis (유한 요소 해석을 활용한 직결 주축의 열적 특성 평가)

  • Kim, Tae-Won;Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.228-234
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    • 2013
  • This study focuses on development of a finite element model for analysis of thermal characteristics of a direct-connection spindle of a machining center by joint simulation of heat transfer and thermal deformation. Two finite element analyses were carried out procedurally for heat transfer, first, to identify temperature distribution of components of the spindle and then for thermal deformation to identify their structural behavior based on the temperature distribution. It was assumed that the heat transfer between a component revolving and the surrounding air is identical to that between a flat plate and the running air on it and the heat transfer is based on a uniform surface heat flux for turbulent flow. The results from the analyses were compared with those from experiments to validate the finite element model.

F. E.-assisted design of the eaves bracket of a cold-formed steel portal frame

  • Lim, J.B.P.;Nethercot, D.A.
    • Steel and Composite Structures
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    • v.2 no.6
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    • pp.411-428
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    • 2002
  • Non-linear large-displacement elasto-plastic finite element analyses are used to propose design recommendations for the eaves bracket of a cold-formed steel portal frame. Owing to the thinness of the sheet steel used for the brackets, such a structural design problem is not trivial as the brackets need to be designed against failure through buckling; without availability of the finite element method, expensive laboratory testing would therefore be required. In this paper, the finite element method is firstly used to predict the plastic moment capacity of the eaves bracket. Parametric studies are then used to propose design recommendations for the eaves bracket against two potential buckling modes of failure: (1) buckling of the stiffened free-edge into one-half sine wave, (2) local plate buckling of the exposed triangular bracket area.The results of full-scale laboratory tests on selected geometries of eaves bracket demonstrate that the proposed design recommendations are conservative. The use of the finite element method in this way exploits modern computational techniques for an otherwise difficult structural design problem.

Deformation Mechanism of the Roller Hemming Process with the Finite Element Analysis (유한요소해석을 이용한 롤러헤밍 공정의 변형기구 분석)

  • Rho, J.D.;Kwak, J.H.;Kim, S.H.;Ju, Y.H.;Kim, J.H.;Shin, H.S.
    • Transactions of Materials Processing
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    • v.25 no.5
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    • pp.325-331
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    • 2016
  • In this paper, a three-dimensional part model is constructed for the finite element analysis of hemming models where hemming defects frequently occur. The roller path is modeled as the boundary condition with the one-dimensional beam element and the revolute joint model. With the constructed part model and the roller movement, a finite element analysis has been pursued in order to identify the hemming load and hemming defects such as wrinkling in the flange region. The analysis result shows that the maximum hemming load occurs in the intake situation while oscillatory behavior of the load is found especially when hemming the curved model because of wrinkle generation. This paper compares the amplitude and the period of wrinkle between the analysis result and the experiment, which shows good agreement with each other.

Optimal Design of the Forging Processes of Flare Nut for Automobiles using Finite Element Analysis (유한요소해석에 의한 승용차용 플레어 너트 단조공정의 최적설계)

  • 추덕열;한규택
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.1
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    • pp.83-89
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    • 2004
  • Flare nut is an important Part that used to joint a brake tube-end in automobiles. It was made of SWCH 10A by machining. But we studied to make it by metal forming. The main focus of this paper is to investigate an optimal forging processes for flare nut using the DEFORM$^{TM}$-3D. commercially available finite element code and tests. Actually an explicit finite element analysis of the flare nut forging processes has been carried out to predict an optimal shape of the flare nut and its results were reflected in the tests of the forging processes design for flare nut. The simulation results which had obtained from finite element analysis were contributed to the forging processes design for flare nut. An optimal shape of nave nut showed agreements with test results. Furthermore. this paper should contribute to a development of the forging process for a variety of parts.s.

Preliminary Design of Current Lead for 21T Superconducting Magnet (21T 초전도자석을 위한 전류도입선 예비설계)

  • Choi, Y.S.;Kim, D.L.;Yang, H.S.;Lee, B.S.;Painter, Thomas A.
    • Progress in Superconductivity and Cryogenics
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    • v.10 no.3
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    • pp.43-46
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    • 2008
  • Design of current lead for 21T superconducting magnets is presented. The current lead is composed of a normal metal element, conducting the current from room temperature to intermediate temperature, and an HTS element, conducting the current down to liquid helium temperature. The metal element is disengaged from the HTS element without breaking vacuum after excitation. The optimization of the lead is performed to minimize the thermal heat load when carrying operational current with some margin. In order to confirm the feasibility of our new design, the intermediate joint between a normal metal and HTS element is fabricated and the reliability is tested during engage and disengage performance. The effects of vacuum level and performance cycle on the electrical contact resistance are also investigated.

Physical test and PFC2D simulation of the failure mechanism of echelon joint under uniaxial compression

  • Sarfarazi, V.;Abharian, S.;Ghalam, E. Zarrin
    • Computers and Concrete
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    • v.27 no.2
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    • pp.99-109
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    • 2021
  • Experimental and discrete element methods were used to investigate the effects of echelon non-persistent joint on the failure behaviour of joint's bridge area under uniaxial compressive test. Concrete samples with dimension of 150 mm×100 mm×50 mm were prepared. Uniaxial compressive strength and tensile strength of concrete were 14 MPa and 1MPa, respectivly. Within the specimen, three echelon non-persistent notches were provided. These joints were distributed on the three diagonal plane. the angle of diagonal plane related to horizontal axis were 15°, 30° and 45°. The angle of joints related to diagonal plane were 30°, 45°, 60°. Totally, 9 different configuration systems were prepared for non-persistent joint. In these configurations, the length of joints were taken as 2 cm. Similar to those for joints configuration systems in the experimental tests, 9 models with different echelon non-persistent joint were prepared in numerical model. The axial load was applied to the model by rate of 0.05 mm/min. the results show that the failure process was mostly governed by both of the non-persistent joint angle and diagonal plane angle. The compressive strengths of the specimens were related to the fracture pattern and failure mechanism of the discontinuities. It was shown that the shear behaviour of discontinuities is related to the number of the induced tensile cracks which are increased by increasing the joint angle. The strength of samples increase by increasing both of the joint angle and diagonal plane angle. The failure pattern and failure strength are similar in both methods i.e. the experimental testing and the numerical simulation methods.

Behavior of F shape non-persistent joint under experimental and numerical uniaxial compression test

  • Sarfarazi, Vahab;Asgari, Kaveh;Zarei, Meisam;Ghalam, Erfan Zarrin
    • Advances in concrete construction
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    • v.13 no.2
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    • pp.199-213
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    • 2022
  • Experimental and discrete element approaches were used to examine the effects of F shape non-persistent joints on the failure behaviour of concrete under uniaxial compressive test. concrete specimens with dimensions of 200 cm×200 cm×50 cm were provided. Within the specimen, F shape non-persistent joint consisting three joints were provided. The large joint length was 6 cm, and the length of two small joints were 2 cm. Vertical distance between two small joints change from 1.5 cm to 4.5 cm with increment of 1.5 cm. In constant joint lengths, the angle of large joint change from 0° to 90° with increments of 30°. Totally 12 different models were tested under compression test. The axial load rate on the model was 0.05 mm/min. Concurrent with experimental tests, numerical simulation (Particle flow code in two dimension) were performed on the models containing F shape non-persistent joint. Distance between small joints and joint angles were similar to experimental one. the results indicated that the failure process was mostly governed by both of the Distance between small joints and joint angles. The axial loading rate on the model was 0.05 mm/min. The compressive strengths of the samples were related to the fracture pattern and failure mechanism of the discontinuities. Furthermore, it was shown that the compressive behaviour of discontinuities is related to the number of the induced tensile cracks which are increased by increasing the joint angle. In the first, there were only a few acoustic emission (AE) hits in the initial stage of loading, and then AE hits rapidly grow before the applied stress reached its peak. Furthermore, a large number of AE hits accompanied every stress drop. Finally, the failure pattern and failure strength are similar in both approaches i.e., the experimental testing and the numerical simulation approaches.

Analytical Study on the Inelastic Behavior of Precast Segmental Prestressed Concrete Bridge Piers (조립식 프리스트레스트 콘크리트 교각의 비탄성거동에 관한 해석적 연구)

  • Kim, Tae-Hoon;Jin, Byeong-Moo;Kim, Young-Jin;Shin, Hyun-Mock
    • Journal of the Earthquake Engineering Society of Korea
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    • v.9 no.5 s.45
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    • pp.29-40
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    • 2005
  • The purpose of this study is to investigate the inelastic behavior of precast segmental prestressed concrete bridge piers. A computer program, named RCAHEST (Reinforced Concrete Analysis in Higher Evaluation System Technology), for the analysis of reinforced concrete structures was used. Material nonlinearity is taken into account by comprising tensile, compressive and shear models of cracked concrete and a model of reinforcing steel. An unbonded tendon element based on the finite element method, that can represent the interaction between tendon and concrete of prestressed concrete member, is used. A joint element is newly developed to predict the inelastic behaviors of segmental joints. The proposed numerical method for the inelastic behavior of precast segmental prestressed concrete bridge piers is verified by comparison with reliable experimental results.