• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.185-189
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• 2001

In order to prevent the production defects the optimum design of product, jig and fixture putting in the field is very significant manufacturing method. Drilling Jig is the device according to industrial demand for multi manufacturing products on the growing at alarming rate. In the field of design and making for machine tool working, welding, assembling with jig and fixture for mass production is a specific division. They require analysis of many kinds of important factors, theory and practice of machine tool operating process and jig & fixture structure, machining condition for tool making, tool materials, heat treatment of jig & fixture components, know-how and so on. In this study we designed and constructed a drilling jig of mass production and performed tryout under the Auto CAD, Auto Lisp database, that we made by database, and window environment. Especially this study is reveals with the analysis of part drawing, jig planning, jig design etc, and then the result of drill jig's making try out.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2000.04a
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• pp.104-108
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• 2000

Drilling Jig is the device according to industrial demand for multi manufacturing products on the growing at alarming rate. In the field of design and making for machine tool working, welding, assembling with jig and fixture for mass production is a specific division. In order to prevent the production defects the optimum design of product, fig and fixture putting in the field is very significant manufacturing method. They require analysis of many kinds of important factors, theory and practice of machine tool operating process and its phenomena, jig & fixture structure, machining condition for tool making tool materials, heat treatment of jig & fixture components, know-how and so on. In this study we designed and constructed a drilling jig of mass production and performed tryout under the Auto CAD, database, and window environment. Especially Part1 of this study is reveals with the analysis of part drawing, jig planning, jig design etc.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2000.04a
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• pp.177-180
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• 2000

This is the continue paper as part 2 in this study. In order to prevent the production defects, the optimum design of product, jig and fixture and their making are very significant devision. especially the result of tryout and its analysis become the characteristics of this paper that nothing might be ever seen before such as this type of research method on all processes.

• Korean Journal of Computational Design and Engineering
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• v.7 no.2
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• pp.102-109
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• 2002

This paper presents a method for automatic generating of check sheet to measure deep-drawn sheet metal. By using polyhedral model of CAD, the proposed procedure calculates measuring points automatically. The results of measure are exported to MS-Excel. The proposed method is implemented by API functions and C language using SPEED plus CAD/CAM system and MS-Window OLE.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.3
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• pp.89-95
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• 2014

The increasing level of demand for multi-tasking machines requires a saddle with an ultra-precise machining accuracy level of $15{\mu}m$, as such a saddle is one of the main components of these machines. The manner of achieving ultra-precise machining accuracy mainly depends on the fixed forces. In this paper, we optimized the number of contact points and the contact positions to reduce the deformation of the saddle while it is machined. The performance levels of the proposed optimal jig and fixture are determined by measuring the flatness, parallelism and perpendicularity of a machined saddle. The machining accuracy is found to be lower than $15{\mu}m$ at all measured points.

• Journal of Korea Society of Industrial Information Systems
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• v.26 no.6
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• pp.11-16
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• 2021

In this paper, a quality inspection system was developed to identify the defective assembly of connectors used in automobile wiring. For waterproof connectors, an internal seal must be inserted for waterproofing. However, there are cases where it is omitted or double-inserted during production. An automatic inspection jig was designed using photosensors and touch switches to classify good and bad connector components. In the case of the existing visual inspection, 6,400 connectors were inspected when 5 people inspected for 8 hours. However, when using the inspection jig developed under the same conditions, 20,000 pieces were inspected. In other words, the productivity is greatly improved compared to the conventional visual inspection.

• Journal of the Korea Safety Management & Science
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• v.6 no.1
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• pp.37-47
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• 2004

The processes of manufacturing FRP sewage disposal tanks are very dangerous and hazardous jobs for workers because of large size and heavy weight of the tank, toxic fiberglass dust, nasty smell, and dangerous tools such as hand-grinders. This paper introduces an automatic manufacturing system of the FRP sewage disposal tank to enhance the safety of workers. The system consists of 3 components: the FRP body rotation jig, the automatic manhole cutting machine, the automatic sanding processing machine. The safety of workers and working environment are greatly improved, because the dangerous jobs are automatized and the toxic fiberglass dust is automatically collected. Also, the productivity is greatly improved and the cost is reduced.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.59-64
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• 2002

Recently the applications of high speed machining are increasing due to the need for high performance and high accuracy machining and machining for difficult-to-cut material. However, the high speed machining also accompanies some problems: the product quality can be degraded due to the tool wear and the product cast can go up due to frequent tool replacements. Therefore, it is necessary to develop a technique of quantitative tool wear measurement to determine the precise timing for tool replacement. In this respect, this study suggests a reliable technique far the reduction of error components by developing a system using a CCD camera and an exclusive jig to be able to precisely measure the size of tool wear in flat end mill for high speed machining.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2014.10a
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• pp.978-983
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• 2014

This research proposes a method to estimate the fatigue life of solid-state drive(SSD) due to the effect of dummy solder ball under forced vibration. Mechanical jig is developed to describe the SSD in laptop computer. The jig with SSD is mounted on a shaker, and excited by a sinusoidal sweep vibration within the narrow frequency band around the first resonant frequency until the SSD fails. A finite element model of SSD is also developed to simulate the forced vibration. It shows that the solder joints at the corners of controller package are most vulnerable components and that placing dummy solder balls at those area is effective method to increase fatigue life of SSD.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.3
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• pp.301-306
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• 2009

In this study a 3-component rotating balance, which is designed to measure the thrust (Fz) and two moment components (Mx, My) simultaneously for a rotor test jig, is designed and its performance is validated experimentally. The low voltage signal from the strain gages mounted on the balance is amplified with a rotating amplifier, which is then fed through a slip-ring unit into the data acquisition system. In order to validate the accuracy of the calibration matrix obtained from a static calibration test, an additional reaction type balance is used to measure the thrust from a model rotor simultaneously, and shows very good result. Finally, the expanded uncertainty value, which is obtained from ISO method is estimated to be $2.82\times10^{-1}$, and the balance turns out to be reliable.