• 제목/요약/키워드: Jig components

검색결과 21건 처리시간 0.024초

Development of The Tunnel Type Locating Drill Jig by Practical and Adaptive Tooling

  • Sim, Sung-Bo;Lee, Sung-Taeg
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.185-189
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    • 2001
  • In order to prevent the production defects the optimum design of product, jig and fixture putting in the field is very significant manufacturing method. Drilling Jig is the device according to industrial demand for multi manufacturing products on the growing at alarming rate. In the field of design and making for machine tool working, welding, assembling with jig and fixture for mass production is a specific division. They require analysis of many kinds of important factors, theory and practice of machine tool operating process and jig & fixture structure, machining condition for tool making, tool materials, heat treatment of jig & fixture components, know-how and so on. In this study we designed and constructed a drilling jig of mass production and performed tryout under the Auto CAD, Auto Lisp database, that we made by database, and window environment. Especially this study is reveals with the analysis of part drawing, jig planning, jig design etc, and then the result of drill jig's making try out.

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Development of Drilling Jig by Practical and Adaptive Tooling System(Part 1) - System Analysis of Part Drawing and Jig Design

  • Sim, Sung-bo;Lee, Sung-Taeg
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 춘계학술대회 논문집
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    • pp.104-108
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    • 2000
  • Drilling Jig is the device according to industrial demand for multi manufacturing products on the growing at alarming rate. In the field of design and making for machine tool working, welding, assembling with jig and fixture for mass production is a specific division. In order to prevent the production defects the optimum design of product, fig and fixture putting in the field is very significant manufacturing method. They require analysis of many kinds of important factors, theory and practice of machine tool operating process and its phenomena, jig & fixture structure, machining condition for tool making tool materials, heat treatment of jig & fixture components, know-how and so on. In this study we designed and constructed a drilling jig of mass production and performed tryout under the Auto CAD, database, and window environment. Especially Part1 of this study is reveals with the analysis of part drawing, jig planning, jig design etc.

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Development of Drilling Jig by Practical and Adaptive Tooling System(Part 2)

  • Sim, Sung-Bo;Lee, Sung-Taeg
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 춘계학술대회 논문집
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    • pp.177-180
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    • 2000
  • This is the continue paper as part 2 in this study. In order to prevent the production defects, the optimum design of product, jig and fixture and their making are very significant devision. especially the result of tryout and its analysis become the characteristics of this paper that nothing might be ever seen before such as this type of research method on all processes.

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CAD모델을 이용한 자동차 프레스 부품 검사 치구 체크 시트의 자동 생성방법 (A Method for Automatic Generating Check Sheet of Jig and Die in Automobile Components Using CAD Model)

  • 박성도;이철수
    • 한국CDE학회논문집
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    • 제7권2호
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    • pp.102-109
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    • 2002
  • This paper presents a method for automatic generating of check sheet to measure deep-drawn sheet metal. By using polyhedral model of CAD, the proposed procedure calculates measuring points automatically. The results of measure are exported to MS-Excel. The proposed method is implemented by API functions and C language using SPEED plus CAD/CAM system and MS-Window OLE.

복합가공기용 초정밀급 새들 가공을 위한 최적의 고정구 개발 (Development of the optimal Jig & fixture applied to ultra-precision saddle machining)

  • 김병창
    • 한국기계가공학회지
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    • 제13권3호
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    • pp.89-95
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    • 2014
  • The increasing level of demand for multi-tasking machines requires a saddle with an ultra-precise machining accuracy level of $15{\mu}m$, as such a saddle is one of the main components of these machines. The manner of achieving ultra-precise machining accuracy mainly depends on the fixed forces. In this paper, we optimized the number of contact points and the contact positions to reduce the deformation of the saddle while it is machined. The performance levels of the proposed optimal jig and fixture are determined by measuring the flatness, parallelism and perpendicularity of a machined saddle. The machining accuracy is found to be lower than $15{\mu}m$ at all measured points.

자동차 배선용 커넥터 부품의 품질 검사 시스템 개발에 관한 연구 (A Study on the Development of Quality Inspection System for Connector Components Used in Automotive Wiring)

  • 류정탁;김필석;이형주
    • 한국산업정보학회논문지
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    • 제26권6호
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    • pp.11-16
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    • 2021
  • 본 논문에서는 자동차 배선에 사용되는 커넥터의 조립 불량 상태를 식별하는 품질 검사 시스템을 개발하였다. 방수용 커넥터는 방수를 위하여 내부 Seal을 필수적으로 삽입하여야 하는데 생산 과정에서 누락되거나 이중 삽입되는 경우가 있다. 이를 구분하기 위하여 포토센서와 터치스위치를 사용하여 자동화 검사 지그를 설계하였다. 기존 육안검사의 경우 5인이 하루 8시간 검사하였을 때 6,400개의 커넥터를 검사하였으나 개발된 검사 지그를 사용할 때는 20,000개를 검사하므로 기존의 육안 검사와 비교하여 생산성이 크게 향상되었다.

작업자 안전을 위한 FRP 정화조 제조의 자동화 시스템 개발 (Development of Automatic Manufacturing System of FRP Sewage Disposal Tanks for Safety)

  • 박강;한영근;박주식;강경식
    • 대한안전경영과학회지
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    • 제6권1호
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    • pp.37-47
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    • 2004
  • The processes of manufacturing FRP sewage disposal tanks are very dangerous and hazardous jobs for workers because of large size and heavy weight of the tank, toxic fiberglass dust, nasty smell, and dangerous tools such as hand-grinders. This paper introduces an automatic manufacturing system of the FRP sewage disposal tank to enhance the safety of workers. The system consists of 3 components: the FRP body rotation jig, the automatic manhole cutting machine, the automatic sanding processing machine. The safety of workers and working environment are greatly improved, because the dangerous jobs are automatized and the toxic fiberglass dust is automatically collected. Also, the productivity is greatly improved and the cost is reduced.

엔드밀의 마멸 측정을 위한 기상계측 시스템 개발 (System development for the wear measurement offend mill on the machine)

  • 김전하;문덕규;강명창;김정석;김기태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.59-64
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    • 2002
  • Recently the applications of high speed machining are increasing due to the need for high performance and high accuracy machining and machining for difficult-to-cut material. However, the high speed machining also accompanies some problems: the product quality can be degraded due to the tool wear and the product cast can go up due to frequent tool replacements. Therefore, it is necessary to develop a technique of quantitative tool wear measurement to determine the precise timing for tool replacement. In this respect, this study suggests a reliable technique far the reduction of error components by developing a system using a CCD camera and an exclusive jig to be able to precisely measure the size of tool wear in flat end mill for high speed machining.

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Solid-state drive 강제진동시 dummy solder ball 효과에 의한 피로수명 예측 (Fatigue Life Estimation of Solid-state Drive due to the Effect of Dummy Solder Ball under Forced Vibration)

  • 이주엽;장건희;장진우
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.978-983
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    • 2014
  • This research proposes a method to estimate the fatigue life of solid-state drive(SSD) due to the effect of dummy solder ball under forced vibration. Mechanical jig is developed to describe the SSD in laptop computer. The jig with SSD is mounted on a shaker, and excited by a sinusoidal sweep vibration within the narrow frequency band around the first resonant frequency until the SSD fails. A finite element model of SSD is also developed to simulate the forced vibration. It shows that the solder joints at the corners of controller package are most vulnerable components and that placing dummy solder balls at those area is effective method to increase fatigue life of SSD.

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로터 실험 장치용 Rotating Balance의 설계 및 성능 검증에 관한 연구 (A Rotating Balance Design and Performance Estimation for a Rotor Test Jig)

  • 이재하;이욱;최종수
    • 한국항공우주학회지
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    • 제37권3호
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    • pp.301-306
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    • 2009
  • 본 연구에서는 축소형 로터 실험 장치에서 로터 회전면에 수직으로 작용하는 추력(Fz)과 평행으로 작용하는 2축 모멘트(Mx, My)를 측정할 수 있는 3분력 Rotating Balance를 설계, 제작하고 성능실험을 통하여 검증하였다. Rotating Balance에 장착된 스트레인게이지의 미세신호는 로터와 함께 회전하는 신호증폭기를 거쳐 증폭되어 slip ring을 통하여 데이터 취득장치로 전달되어진다. 정적 보정법을 통하여 얻어진 보정행렬식의 적합성 여부를 판단하기 위하여 기존에 개발된 reaction type balance를 사용하여, 로터가 회전시 발생하는 추력을 비교함으로서 측정 정밀도를 확인하였다. 또한, Rotating Balance의 확장 불확도는 A형 불확도와 B형 불확도를 계산하였고, 계산 결과로 부터 $2.82\times10^{-1}$의 값을 얻음으로서 신뢰성을 확인하였다.