• Title/Summary/Keyword: Jetting performance

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Measurement and Evaluation of Cross-talk Effects in Multi-nozzle Inkjet Head (다중 노즐 잉크젯 헤드의 상호 간섭 측정 및 평가)

  • Kwon, Kye-Si;Kim, Jin-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.73-79
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    • 2011
  • Inkjet printhead may have a lot of nozzles to increase productivity as a manufacturing tool. So, the uniformity of jetting performance among a lot of nozzles has been one of the key issues in inkjet technology In this study, we investigated the cross-talk effect which should be reduced for uniform jetting performance among a lot of nozzles. Due to the cross-talk, the jetting performance of a nozzle can be affected when neighboring nozzles are firing. For experimental study, we used commercial inkjet head SE-128 from Dimatix. To understand the cross-talk effect of SE-128 head, we measured the change in jetting speed of a nozzle when neighboring nozzles are jetting. The measured jetting speed was compared to the case of one nozzle jetting. Also, we used laser vibrometer to measure change in pressure wave due to cross-talk. As a result of the cross-talk, the jetting speed can become faster or sometimes slower depending on firing nozzle location. If the all nozzle are jetting, the jetting speed of a nozzle became slower because the pressure wave for jetting is reduced.

Visualization of Electro-hydrodynamic Ink Jetting using CCD Camera (CCD 카메라를 사용한 전기수력학적 잉크젯 토출 현상 가시화)

  • Kwon, Kye-Si;Lee, Dae-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.295-301
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    • 2012
  • The method for spraying of liquids through an electrical field has become a printing method since it can make very small droplet. For electro-hydrodynamic jet printing to become a reliable jetting tool, the jetting performance should be characterized with respect to various jetting conditions. To optimize jetting conditions, the jetting behavior should be measured. In this study, we present a visualization techniques to measure jetting behavior from electro-hydrodynamic (EHD) inkjet head. Unlike most previous method, we use the CCD camera to measure the jetting behavior. For this purpose, LED light is synchronized with jetting signal and sequential image was obtained by adjusting the delay time of the LED light. Finally, merits and demerits of using CCD camera were discussed to measure jetting image from EHD inkjet head.

Relationship between Ink Jetting Speed and Inkjet input Waveform Parameters (잉크젯 입력 파형의 파라미터와 토출 속도의 관계)

  • Kwon, Kye-Si;Myung, Jae-Hwan;Um, Tai-Joon;Joo, Young-Cheol;Lee, Sang-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.9
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    • pp.143-147
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    • 2009
  • Inkjet printing makes use of ink droplets to form required patterns on a substrate. In order for the inkjet technology to produce reliable patterning tools, the jetting performance needs be controlled precisely. For controlling ink jetting performance, input waveform should be properly designed. In the past, the research was focused on designing dwell time of the input waveform for controlling jetting speed. However, the jetting performance is also closely related to rising and falling time. In this study, the effect of the rising and falling time on droplet speed will be investigated by measuring the droplet speed. In this study, the power OP amp (PA98A) was used in order to drive piezo inkjet head by amplifying the waveform generated from arbitrary function generator. The experimental results show that change of rising and falling time in the waveform not only affect the droplet speed but also optimal dwell time.

Development of condition monitoring system for piezo inkjet (잉크젯 작동 상태 모니터링 시스템 개발)

  • Kwon, Kye-Si
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.562-565
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    • 2008
  • Measuring system for piezo inkjet droplet and ink jetting status was developed. In order to measure the jetting performance, two different approaches have been used. One is to use the self-sensing capability of the piezo actuator in the printhead. The other is to use the droplet image from a CCD camera. The software as well as hardware using two approaches was developed. The self-sensing signal as well as meniscus motion was shown to be useful in monitoring jetting conditions. Furthermore, ink properties such as viscosity and speed of sound, which is related to jetting performance, can be understood.

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Performance Analysis of the Industrial Inkjet Printing Head Using 1D Lumped Model (1 차원 Lumped 모델을 이용한 산업용 잉크젯 프린팅 헤드 토출 특성 해석)

  • Sim, Won-Chul;Kim, Young-Jae;Park, Chang-Sung;Yoo, Young-Seuck;Joung, Jae-Woo;Oh, Yong-Soo;Park, Sung-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.11
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    • pp.101-107
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    • 2007
  • Jettability analysis using one-dimensional(1D) lumped parameter model has been investigated to design the industrial inkjet head with proper drop velocity and drop volume. By simplifying the inkjet head system into an equivalent electrical circuit, lumped model has been developed. Performance of the lumped model is verified by the comparison between measured results of droplet velocity and ejection volume and predicted value. Also, the jetting performance of an inkjet head is characterized by varying the design parameter and driving condition. As a result, simulation results shows good agreement with the experimentally measured value. The developed lumped model enables to easily understand the effect of dimension change and predict the jetting performance.

Improvement for Response Delays of Displacement Magnifier in Jetting Dispenser (젯팅 디스펜서 변위확대장치의 응답지연 개선 연구)

  • Ha, Myeong-Woo;Lee, Kwang-Hee;Hong, Seung-Min;Lee, Chul-Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.5
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    • pp.546-551
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    • 2016
  • The objective of this study is to investigate the response delays between piezo-stack actuator and the displacement magnifier of jetting dispenser and to reduce its falling time in terms of displacement optimization. The dispenser is driven by the dual piezo-stack actuators with a hinge lever mechanism to precisely control flow rate of the working fluid (3000 cP). It is commonly found that piezo actuator-driven jetting dispensers involving viscous working fluids have displacement optimization problem for ideal performance. The response delay of the system is caused by the phenomenon that the displacement magnifier cannot exactly follow the motion of the piezo actuators. The response delay may lower the performance of the system due to the inaccurate discharge of working fluid or even damages to the system itself due to inharmonious motion of piezo actuators with lever system. To reduce its response delay, a new displacement profile obtained from displacement optimization is suggested; its performance is tested through finite element analysis; and experiments are carried out to verify the performance of the obtained displacement profile.

Experimental Analysis of Operating Parameters for Piezoelectric Jetting Dispenser (압전 젯팅 디스펜서의 작동 변수에 대한 실험적 분석)

  • Sohn, Jung Woo;Hong, Seung-Min;Kim, Gi-Woo;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.10
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    • pp.685-691
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    • 2015
  • In this work, to identify effective parameter for performance of piezoelectric jetting dispenser, experimental investigation is carried out based on design of experiment. After preparing jetting dispenser using two stack-type piezoelectric actuators, basic working principle of the jetting dispenser is described. Eight operating conditions are chose as main factors and it is assumed that each factor has two levels. To reduce number of experiments for performance evaluation, the experimental sets are designed based on factional factorial design method. Experimental setup is established and the weight of single dot is measured by using precision scale. The main and interaction effects of factors are analyzed using commercial statistical program and optimal operating condition for small amount and small variation of weight of dispensed single dot are determined.

공기분사를 이용한 라비린스 시일이 성능개선방안 연구

  • 나병철;전경진;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.153-157
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    • 1996
  • A restrict jetting air is applied against leakage flow to improve a sealing performance of conventional labyrinth seal. A CFD analysis and sealing experiment are introduced to evaluate a sealing performance of applied model. The base of enhanced sealing is explained as a reducing clearance effect by jetting air. As a result, the applied model can improve the sealing performance of labyrinth seal in spite of the wide leakage clearance.

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