• Title/Summary/Keyword: Jetting Speed

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A Study of SFFS for Office Type using Three-dimensional Printing Process (3DP 공정을 이용한 오피스용 임의형상 제작시스템 에 관한 연구 (SFFS))

  • 이원희;김동수;이택민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1128-1131
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    • 2004
  • SFF(solid freeform fabrication) is another name of RP(rapid prototyping). The SFFS for office type wishes to develop system that can produce small object such as hand phone, cup, accessory etc. with high speed, and also intend suitable system in office environment by compact design, and buy easily by inexpensive price. As can manufacture high speed in existent SFF process technology, representative process that have competitive power in price is 3DP (three dimensional printing) technology. The 3DP technology is way to have general two dimensional printing technology and prints to three dimension, is technology that make three-dimensional solid freeform that want binder doing jetting selectively on powder through printer head. We designed and manufactured SFFS for office based on 3DP process technology design and manufactured, and composed head system so that use 3 printer heads at the same time to improve the fabrication speed of system. We used printer head of INCJET company and cartridge used HP45 series model who can buy easily in general city. And we directly fabricated three dimensional solid freeform using developed SFFS for office type.

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Experimental Study on the Effects of Water Jetting on a Flapped Rudder (플랩이 부착된 타에 미치는 물 제트 분사효과에 관한 실험적인 연구)

  • Hae-Seong Ahn;Hyo-Chul Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.1
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    • pp.22-29
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    • 1999
  • In the development of high speed marine vehicle, lilting devices became important in sharing the pay load or controlling the attitude. The devices are also important to meet the IMO regulation to prevent the marine pollution by keeping the high rudder force for VLCC even in low speed operation. The high lift devices such as the Coanda device have been introduced to the aircraft as a common practice for a long time among the aero-engineers. If the Coanda device can be utilized to the flapped rudder, the severe requirement of rudder force could be provided for the VLCC in low speed operation. The performance of the rudder system has been investigated at the towing tank of Seoul National University.

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Experimental Study on the Line Shock Wave in Explosive Welding (폭발용접에서 선형 충격파에 관한 실험적 연구)

  • 김청균;문정기
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.6
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    • pp.1108-1114
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    • 1992
  • In this paper results from experimental studies on the line wave detonation of explosive welding were presented. Using the ultra high speed comera, the ling wave generation during the bonding, process of composite materials was observed with an equilateral triangle lens. Experimental results confirmed the line wave formation of the shock front. And the results indicated the effectiveness of the ling wave detonation method in the explosive welding of similar or dissimilar metals.

Self-sensing measurement of piezo inkjet and its Applications (피에조 잉크젯의 셀프 센싱 검출 및 응용)

  • Kwon, Kye-Si;Kim, Wou-Sik;Kim, Sang-Il;Shin, Seung-Joo;Kim, Seong-Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.366-372
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    • 2007
  • Self-sensing measurement of piezo inkjet and its application are discussed. The pressure wave inside the inkjet dispenser was measured by current measurement due to self-sensing capability of PZT. The pressure wave measured from current was verified by commercially available laser vibrometer. Here, two applications using self-sensing signal were discussed: waveform design for high speed jetting and condition monitoring. For waveform design, two pulse waveform was designed based on self-sensing signal such that the pressure wave after droplet formation can be minimized. For condition monitoring, self-sensing signal was shown to be effective in detecting air bubble trapped in inkjet printhead.

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Visualization of Drop Formation and Droplet Velocity Measurement of a Piezoelectric-type Inkjet (피에조 구동형 잉크젯에서 액적 형성의 가시화 및 토출속도 측정)

  • Kwon, D.H.;Choi, Y.S.;Lee, S.J.
    • Journal of the Korean Society of Visualization
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    • v.6 no.2
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    • pp.9-13
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    • 2008
  • The reproducibility of water droplet formation which is indispensible in the investigation of a drop-on-demand piezoelectrically driven inkjet was verified by checking the size of droplet and distance from the nozzle tip of inkjet head to droplet. Based on the reproducibility of droplet formation, we visualized the formation of micro-scale droplets by acquiring consecutive images at the jetting frequency of 500 Hz for which air bubbles were not generated. Two different electric waveforms were used to drive the piezoelectric actuator. The visualization system consists of a high-speed camera that can capture images up to 250,000fps, a long-distance microscope and a halogen lamp as a light source.

A Study on the NC Embedding of Vision System for Tool Breakage Detection (공구파손감지용 비젼시스템의 NC실장에 관한 연구)

  • 이돈진;김선호;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.369-372
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    • 2002
  • In this research, a vision system for detecting tool breakage which is hardly detected by such indirect in-process measurement method as acoustic emission, cutting torque and motor current was developed and embedded into a PC-NC system. The vision system consists of CMOS image sensors, a slit beam laser generator and an image grabber board. Slit beam laser was emitted on the tool surface to separate the tool geometry well from the various obstacles surrounding the tool. An image of tool is captured through two steps of signal processing, that is, median filtering and thresholding and then the tool is estimated normal or broken by use of change of the centroid of the captured image. An air curtain made by the jetting high-pressure air in front of the lens was devised to prevent the vision system from being contaminated by scattered coolant, cutting chips in cutting process. To embed the vision system to a Siemens PC-NC controller 840D NC, an HMI(Human Machine Interface) program was developed under the Windows 95 operating system of MMC103. The developed HMI is placed in a sub window of the main window of 840D and this program can be activated or deactivated either by a soft key on the operating panel or M codes in the NC part program. As the tool breakage is detected, the HMI program emit a command for automatic tool change or send alarm to the NC kernel. Evaluation test in a high speed tapping center showed the developed system was successful in detection of the small-radius tool breakage.

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Implementation of High Performance Micro Electrode Pattern Using High Viscosity Conductive Ink Patterning Technique (고점도 전도성 잉크 패터닝 기술을 이용한 고성능 미세전극 패턴 구현)

  • Ko, Jeong Beom;Kim, Hyung Chan;Dang, Hyun Woo;Yang, Young Jin;Choi, Kyung Hyun;Doh, Yang Hoi
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.83-90
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    • 2014
  • EHD (electro-hydro-dynamics) patterning was performed under atmospheric pressure at room temperature in a single step. The drop diameter smaller than nozzle diameter and applied high viscosity conductive ink in EHD patterning method provide a clear advantage over the piezo and thermal inkjet printing techniques. The micro electrode pattern was printed by continuous EHD patterning method using 3-type control parameters (input voltage, patterning speed, nozzle pressure). High viscosity (1000cps) conductive ink with 75wt% of silver nanoparticles was used. EHD cone type nozzle having an internal diameter of $50{\mu}m$ was used for experimentation. EHD jetting mode by input voltage and applied 1st order linear regression in stable jet mode was analyzed. The stable jet was achieved at the amplitude of 1.4~1.8 kV. $10{\mu}m$ micro electrode pattern was created at optimized parameters (input voltage 1.6kV, patterning speed 25mm/sec and nozzle pressure -2.3kPa).

High-Speed Monitoring Device to Inspect Inkjet Droplets with a Rotating Mirror and Its Measuring Method for Display Applications (잉크젯을 이용한 디스플레이 생산을 위한 회전 미러 방식의 잉크젯 액적 모니터링 장비 및 측정법 연구)

  • Shin, Dong-Youn
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.525-532
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    • 2017
  • The development of an inkjet-based manufacturing machine for the production of next-generation displays using organic and quantum-dot light emitting diodes at a low cost has been conducted. To employ inkjet printing in production lines of displays, the development of a high-speed inkjet-monitoring device to verify the reliable droplet jetting status from multiple nozzles is required. In this study, an inkjet monitoring device using a rotatable mirror with rotary and linear ultrasonic motors is developed in place of a conventional, linear reciprocating, motion-based inkjet monitoring device. Its performance is also demonstrated. The measurements of circular patterns with diameters of $10{\mu}m$, $30{\mu}m$, and $50{\mu}m$ are performed with the accuracies of $0.5{\pm}1.0{\mu}m$, $-1.2{\pm}0.3{\mu}m$, and $0.2{\pm}0.5{\mu}m$, respectively, within 17 sec. By optimizing the control program, the takt time can be reduced to as short as 8.6 sec.

3D Printing-Based Ultrafast Mixing and Injecting Systems for Time-Resolved Serial Femtosecond Crystallography (시간 분해 직렬 펨토초 결정학을 위한 3차원 프린팅 기반의 초고속 믹싱 및 인젝팅 시스템)

  • Ji, Inseo;Kang, Jeon-Woong;Kim, Taeyung;Kang, Min Seo;Kwon, Sun Beom;Hong, Jiwoo
    • Korean Chemical Engineering Research
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    • v.60 no.2
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    • pp.300-307
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    • 2022
  • Time-resolved serial femtosecond crystallography (TR-SFX) is a powerful technique for determining temporal variations in the structural properties of biomacromolecules on ultra-short time scales without causing structure damage by employing femtosecond X-ray laser pulses generated by an X-ray free electron laser (XFEL). The mixing rate of reactants and biomolecule samples, as well as the hit rate between crystal samples and x-ray pulses, are critical factors determining TR-SFX performance, such as accurate image acquisition and efficient sample consumption. We here develop two distinct sample delivery systems that enable ultra-fast mixing and on-demand droplet injecting via pneumatic application with a square pulse signal. The first strategy relies on inertial mixing, which is caused by the high-speed collision and subsequent coalescence of droplets ejected through a double nozzle, while the second relies on on-demand pneumatic jetting embedded with a 3D-printed micromixer. First, the colliding behaviors of the droplets ejected through the double nozzle, as well as the inertial mixing within the coalesced droplets, are investigated experimentally and numerically. The mixing performance of the pneumatic jetting system with an integrated micromixer is then evaluated by using similar approaches. The sample delivery system devised in this work is very valuable for three-dimensional biomolecular structure analysis, which is critical for elucidating the mechanisms by which certain proteins cause disease, as well as searching for antibody drugs and new drug candidates.

A study on improving the surface morphology of recycled wafer forsolar cells using micro_blaster (Micro blaster를 이용한 태양전지용 재생웨이퍼의 표면 개선에 관한 연구)

  • Lee, Youn-Ho;Jo, Jun-Hwan;Kim, Sang-Won;Kong, Dae-Young;Seo, Chang-Taeg;Cho, Chan-Seob;Lee, Jong-Hyun
    • Journal of Sensor Science and Technology
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    • v.19 no.4
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    • pp.291-296
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    • 2010
  • Recently, recycling method of waste wafer has been an area of solar cell to cut costs. Micro_blasting is one of the promising candidates for recycling of waste wafer due to their extremely simple and cost-effective process. In this paper, we attempt to explore the effect of micro_blasting and DRE(damage removal etching) process for solar cell. The optimal process conditions of micro_blasting are as follows: $10{\mu}m$ sized $Al_2O_3$ powder, jetting pressure of 400 kPa, and scan_speed of 30 cm/s. And the particles formed on micro_blasted wafer were removed by DRE precess which was performed by using HNA(HF/$HNO_3$/$CH_3COOH$) and TMAH(tetramethyl ammonium hydroxide). Structural analysis was done using a-step and the XRD patterns.