• 제목/요약/키워드: Iron production technology

검색결과 171건 처리시간 0.03초

Neutron imaging for metallurgical characteristics of iron products manufactured with ancient Korean iron making techniques

  • Cho, Sungmo;Kim, Jongyul;Kim, TaeJoo;Sato, Hirotaka;Huh, Ilkwon;Cho, Namchul
    • Nuclear Engineering and Technology
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    • 제53권5호
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    • pp.1619-1625
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    • 2021
  • This paper demonstrates the possible nondestructive analysis of iron artifacts' metallurgical characteristics using neutron imaging. Ancient kingdoms of the Korean Peninsula used a direct smelting process for ore smelting and iron bloom production; however, the use of iron blooms was difficult because of their low strength and purity. For reinforcement, iron ingots were produced through refining and forge welding, which then underwent various processes to create different iron goods. To demonstrate the potential analysis using neutron imaging, while ensuring artifacts' safety, a sand iron ingot (SI-I) produced using ancient traditional iron making techniques and a sand iron knife (SI-K) made of SI-I were selected. SI-I was cut into 9 cm2, whereas the entirety of SI-K was preserved for analysis. SI-I was found to have an average grain size of 3 ㎛, with observed α-Fe (ferrite) and pearlite with a body-centered cubic (BCC) lattice structure. SI-K had a grain size of 1-3 ㎛, α-Ferrite on its backside, and martensite with a body-centered tetragonal (BCT) structure on its blade. Results show that the sample's metallurgical characteristics can be identified through neutron imaging only, without losing any part of the valuable artifacts, indicating applicability to cultural artifacts requiring complete preservation.

Reevaluation of the Necessity of Iron Injection to Newborn Piglets

  • Yu, I.T.;Lin, J.;Wu, J.F.;Yen, H.T.;Lee, S.L.;Yang, T.S.
    • Asian-Australasian Journal of Animal Sciences
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    • 제15권1호
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    • pp.79-83
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    • 2002
  • The growth and immune responses to endotoxin lipopolysaccharide (LPS) challenge ( $20{\mu}g/kg$) of piglets with and without a iron dextran injection (Fe, 200 mg/head) two days after birth are compared. Sixty-four newborn piglets from eight litters were allocated randomly to one of four treatments. The control received no iron dextran and only saline (Sal) injection on the second and fifteenth day after birth (Sal-Sal). The remaining three groups received Fe-Sal, Sal-LPS, Fe-LPS treatments respectively. On fifteen days of age, blood samples of piglets were taken at 0 h, 1 h, 2 h and 4 d after saline or LPS injection to determine immune functions and blood characteristics. The trial terminated when the pig reached 56 days and the average daily gain of piglets was then measured. Daily gain, serum immunoglobulin G (IgG) concentration and red blood cell counts did not vary significantly among the four groups at any measuring times. Serum tumor necrosis factor-${\alpha}$ (TNF-${\alpha}$) concentration increased sharply 1 h after LPS injection. However, iron injection did not change TNF-${\alpha}$ concentration responds to LPS injection. White blood cell counts of two LPS injection groups were significantly lowered 1 h following the injection. In contrast, serum lactoferrin concentration had increased significantly 1 and 2 h postinjection. Furthermore, iron injection produced no further effects on these two criteria. Iron injection increased the hemoglobin (Hb) concentration of piglets at any measuring time, and LPS injection lowered Hb concentration. In conclusion, a 200 mg/head of iron dextran injection on the second day after birth increased Hb concentration, had no detrimental effect on the immune responses and growth of piglets. Moreover, if creep feed (175 mg Fe/kg feed) is provided from d 7 after birth, the Fe-injection does not contribute to overall performance of piglets and may not be a necessity in practice.

저압가스질화에서 탄소강의 초기 화합물층 형성 거동 (Behavior of Initial Formation of Iron Nitride on Carbon Steel at Low Pressure Gas Nitriding)

  • 김윤기;김상권
    • 한국표면공학회지
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    • 제44권3호
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    • pp.75-81
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    • 2011
  • Growth behaviors of iron-nitride on S45C steels at low pressure gas nitriding were examined. Surfaces of the steels covered with fine and porous oxide during the pre-oxidation using $N_2O$ gas. Well faceted particles connected with them were observed after 1 min nitriding. They grew steadily and filled inter-pores during additional nitriding process. From the X-ray diffraction analysis, ${\gamma}'$-iron nitride was dominantly formed at the initial stage but the amount of ${\varepsilon}$-iron nitride was rapidly increased as nitriding treatment time. The porous layer was formed on the particles and thickened up to half of nitride layer after 60 min nitriding. The observed growth behaviors were discussed in internal stress related with volume expansion involved in transforming from iron to iron-nitrides.

저 품위 철광석을 사용한 식생용 투수 콘크리트의 중성화 및 제작에 관한 연구 (A Study on Chemical Neutralization and Production of Planting Porous Concrete Using Low-Grade Iron Ore)

  • 은희창;이민수;배충열
    • 산업기술연구
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    • 제27권A호
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    • pp.31-38
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    • 2007
  • Recently produced concrete has a tendency to overcome environmental defects. Porous and planting Eco-concrete requires the neutralization process and enough void in concrete to contain water, to pass air freely, and provides necessary nutrients to vegetation roots. The biological environment in concrete is not suitable for planting because the concrete possesses strong alkali constituent of pH 11-13. This study evaluated the strength and serviceability of concrete as well as the chemical characteristics of concrete mixed by low-grade iron ore left in the abandoned mine and treated by Ammonium monohydrogen phosphate, $(NH_4)_2HPO_4$. Test variables include two kinds of coarse aggregates such as crushed stones and low-grade iron ore, the duration time and the period for neutralization treatment by Ammonium monohydrogen phosphate, $(NH_4)_2HPO_4$, and the proportion ratio of cement, blast furnace slag and silica fume.

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CO 내성을 갖는 Clostridium sp. AWRP 돌연변이주의 분리 및 이를 이용한 합성가스로부터의 에탄올 생산 연구 (Enhanced Alcohol Production from Synthesis Gas Using a CO-resistant Mutant of Clostridium sp. AWRP)

  • 권수재;이종민;이현숙
    • 한국미생물·생명공학회지
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    • 제47권4호
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    • pp.581-584
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    • 2019
  • In this study, the carbon monoxide (CO)-fermenting acetogen, Clostridium sp. AWRP was subjected to chemical mutagenesis with N-methyl-N'-nitro-N-nitrosoguanidine (NTG) to generate a CO-resistant mutant. Among the 26 colonies obtained, the highest alcohol production was observed in one isolate, named C1. Compared to the wild-type strain, the C1 strain exhibited 1.5- and 3.4-fold higher CO consumption rate and alcohol selectivity, respectively. The total CO consumption of strain C1 could be further enhanced by increasing the content of metal ions, such as nickel and iron. The highest ethanol titer (5.7 g/l) was achieved by 5-fold increase in the iron concentration.

Assessment of concrete properties with iron slag as a fine aggregate replacement

  • Noufal, E. Rahmathulla;Kasthurba, A.K.;Sudhakumar, J.;Manju, Unnikrishnan
    • Advances in concrete construction
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    • 제9권6호
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    • pp.589-596
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    • 2020
  • In an effort to find alternate, environment friendly and sustainable building materials, the scope of possible utilization of iron slag (I-sand), generated as a by-product in iron and steel industries, as fine aggregates in reinforced cement concrete (RCC) made with manufactured sand (M-sand) is examined in this manuscript. Systematic investigations of the physical, mechanical, microstructural and durability properties of I-sand in comparison with RCC made with M-sand have been carried out on various mix designs prepared by the partial/full replacement of I-sand in M-sand. The experimental results clearly indicate the possibility of utilizing iron slag for preparing RCC in constructions without compromising on the property of concrete, durability and performance. This provides an alternate possibility for the effective utilization of industrial waste, which is normally disposed by delivering to landfills, in building materials which can reduce the adverse environmental effects caused by indiscriminate sand mining being carried out to meet the growing demands from construction industry and also provide an economically viable alternative by reducing the cost of concrete production.

Bioavailability of Iron-fortified Whey Protein Concentrate in Iron-deficient Rats

  • Nakano, Tomoki;Goto, Tomomi;Nakaji, Tarushige;Aoki, Takayoshi
    • Asian-Australasian Journal of Animal Sciences
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    • 제20권7호
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    • pp.1120-1126
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    • 2007
  • An iron-fortified whey protein concentrate (Fe-WPC) was prepared by addition of ferric chloride to concentrated whey. A large part of the iron in the Fe-WPC existed as complexes with proteins such as ${\beta}$-lactoglobulin. The bioavailability of iron from Fe-WPC was evaluated using iron-deficient rats, in comparison with heme iron. Rats were separated into a control group and an iron-deficiency group. Rats in the control group were given the standard diet containing ferrous sulfate as the source of iron throughout the experimental feeding period. Rats in the iron-deficiency group were made anemic by feeding on an Fe-deficient diet without any added iron for 3 wk. After the iron-deficiency period, the iron-deficiency group was separated into an Fe-WPC group and a heme iron group fed Fe-WPC and hemin as the sole source of iron, respectively. The hemoglobin content, iron content in liver, hemoglobin regeneration efficiency (HRE) and apparent iron absorption rate were examined when iron-deficient rats were fed either Fe-WPC or hemin as the sole source of iron for 20 d. Hemoglobin content was significantly higher in the rats fed the Fe-WPC diet than in rats fed the hemin diet. HRE in rats fed the Fe-WPC diet was significantly higher than in rats fed the hemin diet. The apparent iron absorption rate in rats fed the Fe-WPC diet tended to be higher than in rats fed the hemin diet (p = 0.054). The solubility of iron in the small intestine of rats at 2.5 h after ingestion of the Fe-WPC diet was approximately twice that of rats fed the hemin diet. These results indicated that the iron bioavailability of Fe-WPC was higher than that of hemin, which seemed due, in part, to the different iron solubility in the intestine.

영산강유역 출토 철기유물의 미세조직 분석 (Metallurgical Analysis of Iron Artifacts Excavated from the Yeongsan River Basin)

  • 이재성;김수기
    • 보존과학회지
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    • 제18권
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    • pp.33-50
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    • 2006
  • 영산강유역이라는 지역적 연계성을 가진 영광 군동, 무안 인평고분군, 무안 구산리고분군, 함평 국산유적에서 출토된 유물 중 백제식 묘제인 횡혈식석실분 출현 이전으로 편년되는 철기유물 6점을 선정하여 미세조직을 분석하였다. 분석 결과, 고대 영산강유역에서는 저온환원법에 의해 괴련철을 생산하는 기술이 주를 이루고 있었으며, 아울러 탄소를 제거시켜 강소재를 생산하는 기술체계가 이루어졌을 가능성도 확인되었다. 또한 강도를 필요로 하는 부위에만 담금질을 함으로써 높은 강도를 가짐과 동시에 담금질 조직이 가지는 취성을 담금질이 안된 부위에 분산시켜 철기가 깨지는 것을 방지하고 인성을 부여하는 기술이 이루어지고 있었다고 생각된다. 이러한 기술은 2세기대로 편년되는 영광 군동 출토 철부 미세구조에서 확인되고 있어 높은 기술체계를 가진 집단이 2세기 이전에 존재하고 있었고 5세기 말까지 이어졌을 가능성이 높다고 판단된다. 낮은 탄소함량의 괴련철로 철기를 제작하는 경우 성형-침탄-열처리-단타를 반복적으로 행하는 제작 공정이 이루어진 것으로 보인다.

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고양 벽제 제철 유구 출토 철기의 분석을 통한 제철방법 연구 (A Study on Iron-manufacture Method through Analysis of Ironware excavated from Byeokje, Goyang)

  • 임주연;김수기
    • 보존과학회지
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    • 제28권4호
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    • pp.367-376
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    • 2012
  • 철기 생산 기술은 당시 사회 발전을 가늠하는 척도로서 과거의 제철 방법을 이해하기 위한 철기 유물의 미세조직과 개재물에 대한 다양한 연구가 진행되고 있다. 본 연구에서는 고려시대로 추정되는 고양 벽제 제철 유구에서 일괄로 수습된 철제 유물의 시편을 채취하여 광학현미경과 미세경도시험기, SEM-EDS를 이용하여 미세 조직의 성분분석을 통해 제철과 제련 기술을 추론하여 보았다. 연구결과 철괴는 주철괴와 탄소강 철괴로 분류되었다. 주철괴의 경우 백주철 조직과 인(P)의 함량이 높은 회주철 조직으로 분류되었으며 회주철 내 높은 P의 함량은 석회질 등의 융제가 첨가되며 혼입된 것으로 판단된다. 따라서 주철 조직의 철괴 및 고탄소강 철괴는 제련공정을 거치지 않은 선철들로 추정된다. 또한 철기 제작에는 크게 두가지 방법이 사용된 것으로 판단된다. 첫번째는 주물에 주철을 부어 제작하는 주철괴 제작 방법이며, 두번째는 선철의 제련 공정을 통하여 생산되는 탄소강을 제작하는 방법이다. 특히 탄소강의 고른 강 조직과 적은 양의 MnS 개재물은 현대 제철 조직과 매우 유사한 특징을 지니나 고양 벽제 제철유구에서 수습된 탄소강 내 Mn의 함유에 대하여 판단하기에는 좀 더 많은 연구가 이루어져야 할 것이며, 주철의 제강공정을 통한 고탄소강의 생산 가능성도 염두에 두어야 할 것으로 사료된다.

재현실험을 통한 중원지역 고대 제련-단야기술의 공정별 특성 연구 (Study on the Restoration of Ancient Smelting and Smithing Technologies in the Jungwon Area)

  • 이은우;곽병문;김은지;한영우;박종력
    • 보존과학회지
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    • 제33권6호
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    • pp.519-532
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    • 2017
  • 고대 제철기술에 대한 연구는 고고학적 조사와 자연과학적 분석 자료를 기본으로 하며 복원실험 결과와의 비교분석을 통해 기술체계를 연구하게 된다. 현재까지의 고고학적 조사를 통한 고대 중원지역의 제철기술은 직접제련법을 통한 탄소량이 낮은 1차 철소재를 생산하고 이를 단타가공하여 철기를 제작하는 체계로 확인된다. 이에 본 연구에서는 제련에서 단야로 이어지는 철 생산기술의 연구를 목적으로 20여회의 제련실험과 4회의 단야실험을 실시하였으며 생산한 철괴 및 부산물의 자연과학적 분석을 통해 제철유적에서 출토되는 유물과 비교하고자 하였다. 실험 및 분석의 종합적 연구결과 제련 및 단야공정에서 나타나는 물리화학적 성질의 변화 및 각 공정별 특징을 확인할 수 있었다. 제련의 경우 적절한 노 내 환원분위기 조성과 원활한 슬래그 분리를 통해 철의 회수율을 높이는 것이 중요하며 이러한 양질의 1차 철소재의 생산은 다음 공정의 효율성을 위해 중요한 것으로 확인된다. 직접제련을 통해 만들어진 철괴는 내부에 불순물이 존재할 수밖에 없어 정련단야를 통해 추가적으로 불순물을 제거하는 공정이 불가피하며 실험을 통해 단야 공정별 효과적인 노의 구조와 온도를 확인 할 수 있었다. 또한 본 실험을 통해 제작된 철정의 자연과학적 분석 결과는 성분조성보다 1차적으로는 비금속개재물이나 기공 등 물리적 결함요인의 감소를 통한 품질의 개선이 더 중요한 것으로 확인되었다. 이외에도 다양한 제철공정 부산물들의 비교연구 자료를 확보하였으며 추후 제철유적 출토유물 연구에 활용될 것으로 보인다.