• 제목/요약/키워드: Internal porosity

검색결과 130건 처리시간 0.035초

진공급탕식 다이캐스팅법을 이용한 자동차 콤프레서용 하우징 부품 개발 (Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die Casting)

  • 이항수;박정식
    • 소성∙가공
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    • 제21권3호
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    • pp.195-201
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    • 2012
  • A vacuum ladling die casting system is suggested as a means to obtain a high vacuum level. A high vacuum of 17.8 mmHg is obtained by sealing the inner space of the mould. The sample product is a rear-head housing for an auto-compressor, and the die-casting with 6-cavities was conducted. The flow analysis shows that the filling speed during vacuum ladling is faster than for a non-vacuum system. The air holes in the sample product were too small to be seen with the naked eye in X-ray films. Density tests show that the high vacuum ladling system reduces the internal porosity as much as 57.8% when compared to the non-vacuum system. A defective rate of only 0.17% was found from leak testing. The results of this research prove that the high vacuum die-casting process is useful for manufacturing of aluminium components under high internal pressure.

Metal-ceramic bond strength between a feldspathic porcelain and a Co-Cr alloy fabricated with Direct Metal Laser Sintering technique

  • Dimitriadis, Konstantinos;Spyropoulos, Konstantinos;Papadopoulos, Triantafillos
    • The Journal of Advanced Prosthodontics
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    • 제10권1호
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    • pp.25-31
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    • 2018
  • PURPOSE. The aim of the present study was to record the metal-ceramic bond strength of a feldspathic dental porcelain and a Co-Cr alloy, using the Direct Metal Laser Sintering technique (DMLS) for the fabrication of metal substrates. MATERIALS AND METHODS. Ten metal substrates were fabricated with powder of a dental Co-Cr alloy using DMLS technique (test group) in dimensions according to ISO 9693. Another ten substrates were fabricated with a casing dental Co-Cr alloy using classic casting technique (control group) for comparison. Another three substrates were fabricated using each technique to record the Modulus of Elasticity (E) of the used alloys. All substrates were examined to record external and internal porosity. Feldspathic porcelain was applied on the substrates. Specimens were tested using the three-point bending test. The failure mode was determined using optical and scanning electron microscopy. The statistical analysis was performed using t-test. RESULTS. Substrates prepared using DMLS technique did not show internal porosity as compared to those produced using the casting technique. The E of control and test group was $222{\pm}5.13GPa$ and $227{\pm}3GPa$, respectively. The bond strength was $51.87{\pm}7.50MPa$ for test group and $54.60{\pm}6.20MPa$ for control group. No statistically significant differences between the two groups were recorded. The mode of failure was mainly cohesive for all specimens. CONCLUSION. Specimens produced by the DMLS technique cover the lowest acceptable metal-ceramic bond strength of 25 MPa specified in ISO 9693 and present satisfactory bond strength for clinical use.

주입선 형태가 타이타늄 합금의 주조성에 미치는 영향 (THE EFFECT OF CASTING MACHINE AND INVESTMENT ON THE CASTABILITY OF TITANIUM)

  • 김상태;방몽숙;양홍서;박상원;박하옥;임현필
    • 대한치과보철학회지
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    • 제45권4호
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    • pp.522-533
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    • 2007
  • Statement of problem: Despite of the recent development of the titanium casting system methods, the casting defects such as imperfect casting and internal porosity were frequently observed. Purpose: The purposes of this study were to compare and measure the castability, microhardness, and surface reaction between Grade 2 pure titanium and Ti-6Al-4V by casting these alloys from the different sprue design conditions. Material and methods: Depending on the sprue designs and titanium alloys, 42 ready-made wax patterns were used. By analyzing the remodeling of the cast, internal porosity, microhardness, and titanium surface layer of SEM, there were several results we observed. Results: 1. The measured castability of titanium were categorized in the ascending order: individual sprue group, runner bar group, and single group. This data are based on the statistically signigicant differences. 2. The castability of titanium has not showed the statistically significant differences among the alloys. However, CP-Ti groups were superior to Ti-6Al-4V groups by showing the noticeable castability. 3. The surface layers of the castings of all groups have showed $5{\mu}m$ titanium oxide layers irrespective of sprue designs and titanium alloys. Conclusion: From the above study results, by fabricating the restorations from the centrifugal casting machine direct sprue designs revealed better castability. As we increased the number of sprues in the wax pattern, it revealed better castability. The castability of pure titanium rather than that of Ti-6Al-4V was remarkable. To fabricate the complex forms of the restorations, further researches on the efficient sprue designs and titanium alloys must be made.

CWM 단일액적의 연소특성에 관한 연구 (An Experimental Study on the Combustion Characteristics of CWM Single Droplet)

  • 박종상;이태원;하종률;정성식
    • 대한기계학회논문집B
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    • 제24권3호
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    • pp.402-410
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    • 2000
  • As the combustion process of CWM consists of the water evaporation, the release and combustion of volatile matter, and the combustion of char for every particle, it is more complex than that of existent liquid fuel. Though the many studies on CWM combustion have been carried out by the single droplet using hanging methods or the multiple droplet using atomization methods, any report don't presents definite solution about the effects by the initial water evaporation and combustion of volatile. When CWM is suddenly exposed in the high temperature surroundings, the internal water evaporates and then each droplet builds up pores. Besides, porosity rate changes along the temperature of surroundings, the composition ratio of CWM, and the initial diameter of droplet. In result, because it affects the whole combustion rate, the combustion of CWM has complex mechanism as compared with the combustion of liquid or gas fuel. Therefore, concentrating on porous structure of CWM, this study has proceeded to acquire the basic data on the CWM injection combustion and closely examines the effects of the first stage combustion on the whole combustion by measuring the diameter variations, pore rate, mass fraction burned, and the internal temperature changes of CWM droplet. The results demonstrate that $60{\sim}70%$ of initial mass is reduced during water evaporation and volatile combustion period, and swelling rate, mass faction burned, and density variation are greatly concerned with atomization of CWM etc.

구조모델을 이용한 다공성 매질의 유효열전도도 분석 (An Experimental Analysis of Effective Thermal Conductivity of Porous Materials Using Structural Models)

  • 차장환;구민호;김영석
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제15권6호
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    • pp.91-98
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    • 2010
  • The effective thermal conductivity of porous materials is usually determined by porosity, water content, and the conductivity of the matrix. In addition, it is also affected by the internal structure of the materials such as the size, arrangement, and connectivity of the matrix-forming grains. Based on the structural models for multi-phase materials, thermal conductivities of soils and sands measured with varying the water content were analyzed. Thermal conductivities of dry samples were likely to fall in the region between the Maxwell-Eucken model with air as the continuous phase and the matrix as the dispersed phase ($ME_{air}$) and the co-continuous (CC) model. However, water-saturated samples moved down to the region between the $ME_{wat}$ model and the series model. The predictive inconsistency of the structural models for dry and water-saturated samples may be caused by the increase of porosity for water-saturated samples, which leads to decrease of connectivity among the grains of matrix. In cases of variably saturated samples with a uniform grain size, the thermal conductivity showed progressive changes of the structural models from the $ME_{air}$ model to the $ME_{wat}$ model depending on the water content. Especially, an abrupt increase found in 0-20% of the water content, showing transition from the $ME_{air}$ model to the CC model, can be attributed to change of water from the dispersed to continuous phase. On the contrary, the undisturbed soil samples with various sizes of grains showed a gradual increase of conductivity during the transition from the $ME_{air}$ model to the CC model.

다공질 사암의 층리에 따른 국부적 공극특성 변화와 수리 이방성 특성 (A Study of Locally Changing Pore Characteristics and Hydraulic Anisotropy due to Bedding of Porous Sandstone)

  • 양화영;김한나;김경민;김광염;민기복
    • 터널과지하공간
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    • 제23권3호
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    • pp.228-240
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    • 2013
  • 퇴적암에서 나타나는 이방성은 층리에 의한 영향이 크며, 암석의 수리적 특성에도 영향을 주게 된다. 본 연구에서는 층리가 발달한 다공질 사암을 대상으로, 층리구조에 의해 발생한 공극구조 이방성이 사암의 수리 이방성에 미치는 영향을 분석하였다. 사암의 공극구조 이방성 파악을 위해 X-ray CT(computed tomography)를 이용하여 내부 공극률의 변화양상을 분석하였다. 층리방향에 따른 수리이방성은 층리면과 수평면이 이루는 각도를 $0^{\circ}$에서 $90^{\circ}$까지 $15^{\circ}$간격으로 코어링한 샘플을 제작하여 투수실험을 통해 파악하였다. 투수실험 결과 층리면과 투수방향이 수직인 경우 투수율이 가장 작은 값을 나타낸 반면, 층리면과 투수방향이 평행일 때 가장 높은 투수율을 나타내었으며, 평균 수리이등방비($k_{90^{\circ}}/k_{0^{\circ}}$)가 1.8로 층리에 따른 수리 이방성이 확연하게 나타났다. 또한, 이러한 사암의 수리이방특성은 층리에 의해 공극특성이 서로 다른 층상구조가 형성되기 때문임을 확인하였다.

Resonance analysis of cantilever porous graphene platelet reinforced pipe under external load

  • Huang, Qinghua;Yu, Xinping;Lv, Jun;Zhou, Jilie;Elvenia, Marischa Ray
    • Steel and Composite Structures
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    • 제45권3호
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    • pp.409-423
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    • 2022
  • Nowadays, there is a high demand for great structural implementation and multifunctionality with excellent mechanical properties. The porous structures reinforced by graphene platelets (GPLs) having valuable properties, such as heat resistance, lightweight, and excellent energy absorption, have been considerably used in different engineering implementations. However, stiffness of porous structures reduces significantly, due to the internal cavities, by adding GPLs into porous medium, effective mechanical properties of the porous structure considerably enhance. This paper is relating to vibration analysis of fluidconveying cantilever porous graphene platelet reinforced (GPLR) pipe with fractional viscoelastic model resting on foundations. A dynamical model of cantilever porous GPLR pipes conveying fluid and resting on a foundation is proposed, and the vibration, natural frequencies and primary resonant of such a system are explored. The pipe body is considered to be composed of GPLR viscoelastic polymeric pipe with porosity in which Halpin-Tsai scheme in conjunction with the fractional viscoelastic model is used to govern the construction relation of nanocomposite pipe. Three different porosity distributions through the pipe thickness are introduced. The harmonic concentrated force is also applied to the pipe and the excitation frequency is close to the first natural frequency. The governing equation for transverse motions of the pipe is derived by the Hamilton principle and then discretized by the Galerkin procedure. In order to obtain the frequency-response equation, the differential equation is solved with the assumption of small displacement, damping coefficient, and excitation amplitude by the multiple scale method. A parametric sensitivity analysis is carried out to reveal the influence of different parameters, such as nanocomposite pipe properties, fluid velocity and nonlinear viscoelastic foundation coefficients, on the primary resonance and linear natural frequency. Results indicate that the GPLs weight fraction porosity coefficient, fractional derivative order and the retardation time have substantial influences on the dynamic response of the system.

Hyphae and organic acids of Aspergillus Niger promote uranium recovery by destroying the ore surface and increasing the porosity and permeability of ores

  • Yongdong Wang;Jinhua Wang;Dexin Ding;Guangyue Li;Jing Sun;Nan Hu;Feng Li;Jianhong Ma;Hui Zhang;Yang Ding;Zhongran Dai
    • Nuclear Engineering and Technology
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    • 제56권5호
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    • pp.1880-1886
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    • 2024
  • To elucidate the mechanism of damage caused by hyphae and organic acids produced by Aspergillus Niger on the surface and internal structure of uranium ore, direct uranium leaching, indirect uranium leaching and semidirect uranium leaching were conducted, and the surface morphology, strength, mineral crystallinity, porosity, and permeability of the ore were analyzed. The results demonstrated that the combination of biomechanical forces exerted by hyphae and the complexation effects of organic acids led to the dissolution of SiO2 and other substances on the surface of ore, resulting in exfoliation from the exterior to the interior, thereby promoting uranium recovery. Furthermore, the proton exchange involving H+ and the complexation of organic acids resulted in the dissolution of cations within the ore, causing destruction to the crystal lattice structure of minerals and increasing the porosity and permeability inside the ore. The dominant factor contributing to ore damage during recovery was organic acids.

차체 제작을 위한 레이저용접 마그네슘 TWB 판넬 (MAGNESIUM TWB PANEL WITH LASER WELDING FOR AUTO BODY ASSEMBLY)

  • 이목영;장웅성;윤병현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1312-1316
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    • 2007
  • Strip casted and rolled magnesium sheet is become exiting material for car manufacturer, due to its better formability and specific strength compare with conventional extruded sheet. TWB technology was attractive for car body designer, because it saves the weight of the car without strength loss. In this study, the laser welding performance of magnesium sheet was investigated for Mg TWB panel manufacturing. The material was strip casted and rolled magnesium alloy sheet contains 3 wt% Al and 1 wt% Zn (AZ31). Lamp pumped Nd:YAG laser of 2kW was used and its laser light was delivered by optical fiber of 0.6mm core diameter to material surface with focusing optics of 200mm focal length for TWB welding. The microstructure of weld bead was investigated to check internal defects such as inclusion, porosity and cracks. Also mechanical properties and formability were evaluated for press forming of car body. For the results, there was no crack but inclusion or porosity on weld at some conditions.The tensile strength of weld was over 95% of base metal. Inner and outer panel of engine hood were press formed and assembled at elevated temperature.

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주파수 변화에 따른 다결정 $MgFe_{2}O_{4}$의 초기 투자율 특성 연구 (The study on the initial permeability of poly-crystalline $MgFe_{2}O_{4}$ With frequency)

  • 김성재;정명득;백종규
    • 한국자기학회지
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    • 제4권2호
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    • pp.94-99
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    • 1994
  • 다결정 Mg-ferrite에 있어서 초기 복소 투자율과 소결체내 기공율과의 관계에 대한 연구 논문으로서, $MgFe_{2}O_{4}$의 초기 투자율의 주파수 특성에 있어서 입경이 큰 소결체를 제외 하고 Snoek 이론이 잘 적용되었다. 50-80[MHz] 주파수 범위내에서 자구 회전에 따른 초기 투자율의 실수부, $\mu$'이 1이되는 주파수가 관찰되었다. 다결정 Mg-ferrite에 있어서 초기복소 투자율과 소 결체내 기공율과의 관계부터 이방성 자기장이 주 성분일 것으로 사료되는 미지의 내부 자기장을 계 산한 결과 약 100[Oe]로서 조사되었으며, 이는 단결정 $MgFe_{2}O_{4}$ 시편으로부터 보고되고 있는 이방성 자기장의 약 1/2로 나타났다. 이러한 차이는 소결체 시편내 포함되어 있는 자벽의 영향 에 주로 기인함을 알 수 있다.

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