• 제목/요약/키워드: Interconnected porosity

검색결과 39건 처리시간 0.031초

EB-PVD법에 의한 Ti/TiN film 코팅된 스테인리스강 소결체의 표면특성 (The Surface Characteristics of Ti/TiN Film Coated Sintered Stainless Steels by EB-PVD Method)

  • 최한철
    • 한국표면공학회지
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    • 제34권3호
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    • pp.195-205
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    • 2001
  • The surface characteristics of Ti/TiN films coated on sintered stainless steels (SSS) by electron beam physical vapour deposition (EB-PVD) were investigated. Stainless steel compacts containing 2, 4, and 10wt%Cu were prepared by the electroless Cu-plating method, which results in increased homogenization in the alloying powder. The specimens were coated with Ti and TiN with a 1.0$\mu\textrm{m}$ thickness respectively by EB-PVD. The microstructures were investigated using scanning electron microscopy (SEM). The corrosion behaviors were investigated using a potentiosat in 0.1 M $H_2$$SO_4$, and 0.1M HCl solutions and the corrosion surface was observed using SEM and XPS. The Ti coated specimens showed rough surface compared to Ti/TiN coated specimens. Ti and Ti/TiN coated SSS revealed a higher corrosion and pitting potential from anodic polarization curves than that of Ti and Ti/TiN uncoated SSS. In addition, Ti/TiN coated SSS containing 10wt% Cu exhibited good resistance to pitting corrosion due to the formation of a dense film on the surface and the decrease in interconnected porosity by electroless coated Cu.

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뼈 대체용 생체활성 다공질 세라믹스의 제조 및 특성 (Fabrication and Properties of Bioactive Porous Ceramics for Bone Substitution)

  • 이락형;하정수
    • 한국세라믹학회지
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    • 제45권10호
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    • pp.584-588
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    • 2008
  • Porous hydroxyapatite(HA) and HA-coated porous $Al_2O_3$ possessing pore characteristics required for bone substitutes were prepared by a slurry foaming method combined with gelcasting. The HA coating was deposited by heating porous $Al_2O_3$ substrates in an aqueous solution containing $Ca^{2+}$ and ${PO_4}^{3-}$ ions at $65{\sim}95^{\circ}C$ under ambient pressure. The pore characteristic, microstructure, and compressive strength were investigated and compared for the two kinds of samples. The porosity of the samples was about 81% and 80% for HA and $Al_2O_3$, respectively with a highly interconnected network of spherical pores with size ranging from 50 to $250{\mu}m$. The porous $Al_2O_3$ sample showed much higher compressive strength(25 MPa) than the porous HA sample(10 MPa). Fairly dense and uniform HA coating(about $2{\mu}m$ thick) was deposited on the porous $Al_2O_3$ sample. Since the compressive strength of cancellous bone is $2{\sim}12$ MPa, both the porous HA and HA-coated porous $Al_2O_3$ samples could be successfully utilized as scaffolds for bone repair. Especially the latter is expected suitable for load bearing bone substitutes due to its excellent strength.

Development of a Porous Scaffold-Manufacturing Method by Blending Silk Fibroin and Agarose Polymer Solutions

  • Park, Seung-Won;Kweon, Hae-Yong;Goo, Tae-Won;Kim, Seong-Ryul;Jo, You-Young;Choi, Gwang-Ho
    • International Journal of Industrial Entomology and Biomaterials
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    • 제25권1호
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    • pp.75-79
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    • 2012
  • Low-melting-temperature agarose gel solution, as a novel porogen was combined with a silk fibroin solution to generate interconnected porous networks. The porosity of the resultant silk fibroin-agarose scaffolds was greater than that of the scaffolds generated with agarose and deionized water. The porosities of silk fibroin scaffolds containing agarose gel at 0.5%, 1.0%, 1.5%, 2.0% [w/v] were 110.9%, 111.7%, 120.9%, and 123.0%, respectively. Lastly, the internal space generated in scaffolds after dissolution of the agarose gel provides a good environment for cell growth and movement within the scaffold.

열처리 온도에 따른 PVDF-$SiO_2$ 복합나노섬유의 특성 변화 (Characteristic Change of PVDF-$SiO_2$ Composite Nanofibers with Different Thermal Treatment Temperature)

  • 김영진
    • 폴리머
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    • 제35권6호
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    • pp.605-609
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    • 2011
  • 전기방사법과 열처리 공정을 통하여 PVDF-$SiO_2$ 복합나노섬유를 제조하였으며, 얻어진 나노섬유는 서로 연결된 기공으로 이루어진 적층 구조를 하고 있었다. 즉, 전기방사로 제조된 나노섬유는 직경이 380 nm, 기공도가 80% 이상인 다공성막을 형성하였다. TEM 사진과 EDX 스펙트라의 분석 결과로부터 $SiO_2$가 나노섬유에 균일하게 분산되어 존재한다는 것이 확인되었다. 또한 전기방사법의 도입에 의해 나노섬유의 기공도가 현저히 개선되었다. ATR-FTIR 및 XRD 분석 결과 복합나노섬유 상에서 PVDF는 ${\alpha}$-phase와 ${\beta}$-phase가 혼재되어 있는 결정구조를 가지고 있었으며, 열처리에 의해서 PVDF의 ${\alpha}$-phase가 증가하였으며, 이로 인해 결정화도가 증가하였다. 특히, 기계적 강도, 열적 특성 및 소수성은 열처리 공정에 의해서 매우 증가되는 것을 확인할 수 있었다.

레이저 소결 적층 시스템을 이용한 3차원 수산화인회석 인공지지체 제작에 관한 연구 (A Study on Fabrication of 3D Hydroxyapatite Scaffolds Using a Laser Sintering Deposition System)

  • 최승혁;사민우;김종영
    • 한국기계가공학회지
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    • 제21권4호
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    • pp.70-76
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    • 2022
  • Calcium-phosphate-based bioceramics are promising biomaterials for scaffolds because they can assist in bone regeneration. In this study, a laser sintering deposition system was developed, and 3D hydroxyapatite (HA) scaffolds were fabricated. The main process conditions of the HA scaffolds were laser power, table velocity, and laser focal distance. As the laser power increased, the line width, line height, and layer thickness also increased. Further, the line width, line height, and layer thickness decreased as the table velocity increased. As the laser focal distance increased, the line width increased, but the line height and layer thickness decreased. The fabricated green scaffolds were sintered at 1050 ℃ and 1150 ℃. The sintered scaffolds had a uniform and continuous interconnected shape, with pore sizes ranging from 850 to 950 ㎛ having 53% porosity. The compressive strength of the scaffolds decreased from 0.72 MPa (1050 ℃) to 0.53 MPa (1150 ℃). The biocompatibility of the scaffolds was investigated by analyzing the adhesion of osteoblast-like MG-63 cells cultured on the surfaces of the scaffolds. The results indicate that the scaffold sintered at 1050 ℃ had good mechanical and biological properties compared to that at 1150 ℃.

삼차부틸알코올 기반 동결주조 공정을 이용한 PMMA 첨가 다공질 수산화아파타이트 지지체의 제조 및 특성 평가 (Fabrication and characterization of porous hydroxyapatite scaffolds with PMMA addition using tertiary-butyl alcohol based freeze casting method)

  • 김태림;윤석영;허진영;이치승
    • 한국결정성장학회지
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    • 제27권5호
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    • pp.235-242
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    • 2017
  • 기공 제어가 가능한 다공질 인공 지지체를 제조하기 위해 HA 분말에 기공형성제 역할을 하는 PMMA 분말을 첨가하여 TBA를 용매로 한 slurry를 합성한 후 동결주조와 소결을 거쳐 주상형 기공채널이 상호 연결되어 있는 다공질 HA 지지체를 제조하였다. PMMA 분말의 첨가량에 따른 HA 지지체의 결정구조는 XRD로 측정하였고 SEM을 통하여 지지체의 표면 및 내부 단면을 관찰하였는데, 소결과정에서 PMMA의 탈지가 지지체의 내부구조와 HA 분말의 결정성에 영향을 미치는 것으로 결과가 나타났다. 또한 지지체의 물리적 및 기계적 특성을 평가하여 기공형성제의 첨가량을 조절함으로써 기공률 및 기공 크기와 압축 강도의 제어가 가능하였다. 본 연구 결과, HA 지지체가 천연 해면골과 구조 및 특성이 유사하였으며 이를 통해 PMMA 첨가 다공질 HA 지지체가 조직공학용 인공 골지지체로서 자가골을 대체하여 사용이 가능한 것으로 판단된다.

고온하에서 암석의 열충격, 열팽창 및 열파괴에 관한 연구 (A Study on Thermal Shock, Thermal Expansion and Thermal Cracking of Rocks under High Temperature)

  • 이형원;이정인
    • 터널과지하공간
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    • 제5권1호
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    • pp.22-40
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    • 1995
  • Thermomechanical characteristics of rocks such as thermal shock, thermal expansion, thermal cracking were experimentally investigaed using Iksan granite, Cheonan tonalite and Chung-ju dolomite to obtain the basic data for proper design and Chung-ju dolomite to obtain the basic data for proper design and stability analysis of underground structures subjected to temperature changes. The effect of thermal shock did not appear when the heating speed was under 3$^{\circ}C$/min. and there existed little difference between multi-staged cyclic heating and single-cycled heating. Thermal expansion of rocks was affected by mineral composition, crack porosity and the degree of thermal craking. In quartz-beraring multimineralic rocks such as Iksan granite and Cheonan tonalite, the thermal expansion coefficient increaseed continuously with temperature rise, but that of Chung-ju dolomite which was a monomineralic rock showed a constant value for the temperature above 250$^{\circ}C$, Chung-ju dolomite yielded the lowest critical threshold temperature(Tc) of 100$^{\circ}C$ and unstable thermal cracking was initiated above the new threshold temperature(Tc')of 300$^{\circ}C$. Above Tc' thermal cracks grew but they were not interconnected. Iksan granite showed closing of microcracks to the temperature of 100$^{\circ}C$, then expanded linearly to Tc of 200$^{\circ}C$. Above Tc, thermal cracking was initiated and progressed rapidly and almost all the grain boundaries were cracked at 600$^{\circ}C$. Cheonan tonalite also showed similar behavior to iksan granite except that Tc was 350$^{\circ}C$ and that thermal cracks propagated more rapidly. Thermal expansions calculated by Turner's equation were found to be valid in predicting the thermal expansion and cracking behavior of rocks.

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HA(Hydroxyapatite) 나노 입자를 이용한 bone scaffold의 개발 (Development of bone scaffold using HA(Hydroxyapatite) nano powder)

  • 김종영;이승재;이진우;김신윤;조동우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.159-160
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    • 2006
  • A novel approach to the manufacture of biocompatible ceramic scaffold for tissue engineering using micro-stereolithography system is introduced. Micro-stereolithography is a newly proposed technology that enables to make a 3D micro structure. The 3D micro structures made by this technology can have accurate and complex shape within a few micron error. Therefore, the application based on this technology can vary greatly in nano-bio fields. Recently, tissue-engineering techniques have been regarded as alternative candidate to treat patients with serious bone defects. So many techniques to design and fabricate 3D scaffolds have been developed. But the imperfection of scaffold such as random pore size and porosity causes a limitation in developing optimum scaffold. So scaffold development with controllable pore size and fully interconnected shape have been needed for a more progress in tissue engineering. In this paper, bone scaffold was developed by applying the micro-stereolithography to the mold technology. The scaffold material used was HA(Hydroxyapatite) nano powder. HA is a type of calcium phosphate ceramic with similar characteristic to human inorganic bone component. The bone scaffold made by HA is expected, in the near future, to be an efficient therapy for bone defect.

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Invention of Ultralow - n SiO2 Thin Films

  • Dung, Mai Xuan;Lee, June-Key;Soun, Woo-Sik;Jeong, Hyun-Dam
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2010년도 제39회 하계학술대회 초록집
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    • pp.281-281
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    • 2010
  • Very low refractive index (<1.4) materials have been proved to be the key factor improving the performance of various optical components, such as reflectors, filters, photonic crystals, LEDs, and solar cell. Highly porous SiO2 are logically designed for ultralow refractive index materials because of the direct relation between porosity and index of refraction. Among them, ordered macroporous SiO2 is of potential material since their theoretically low refractive index ~1.10. However, in the conventional synthesis of ordered macroporous SiO2, the time required for the crystallization of organic nanoparticles, such as polystyrene (PS), from colloidal solution into well ordered template is typical long (several days for 1 cm substrate) due to the low interaction between particles and particle - substrate. In this study, polystyrene - polyacrylic acid (PS-AA) nanoparticles synthesized by miniemulsion polymerization method have hydrophilic polyacrylic acid tails on the surface of particles which increase the interaction between particle and with substrate giving rise to the formation of PS-AA film by simply spin - coating method. Less ordered with controlled thickness films of PS-AA on silicon wafer were successfully fabricated by changing the spinning speed or concentration of colloidal solution, as confirmed by FE-SEM. Based on these template films, a series of macroporous SiO2 films whose thicknesses varied from 300nm to ~1000nm were fabricated either by conventional sol - gel infiltration or gas phase deposition followed by thermal removal of organic template. Formations of SiO2 films consist of interconnected air balls with size ~100 nm were confirmed by FE-SEM and TEM. These highly porous SiO2 show very low refractive indices (<1.18) over a wide range of wavelength (from 200 to 1000nm) as shown by SE measurement. Refraction indices of SiO2 films at 633nm reported here are of ~1.10 which, to our best knowledge, are among the lowest values having been announced.

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염료감응형 태양전지의 광전극 적용을 위한 $TiO_2$ nanoparticle 특성 분석 (Study on $TiO_2$ nanoparticle for Photoelectrode in Dye-sensitized Solar Cell)

  • 조슬기;이경주;송상우;박재호;문병무
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2011년도 추계학술대회 초록집
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    • pp.57.2-57.2
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    • 2011
  • Dye-sensitized solar cells (DSSC) have recently been developed as a cost-effective photovoltaic system due to their low-cost materials and facile processing. The production of DSSC involves chemical and thermal processes but no vacuum is involved. Therefore, DSSC can be fabricated without using expensive equipment. The use of dyes and nanocrystalline $TiO_2$ is one of the most promising approaches to realize both high performance and low cost. The efficiency of the DSSC changes consequently in the particle size, morphology, crystallization and surface state of the $TiO_2$. Nanocrystalline $TiO_2$ materials have been widely used as a photo catalyst and an electron collector in DSSC. Front electrode in DSSC are required to have an extremely high porosity and surface area such that the dyes can be sufficiently adsorbed and be electronically interconnected, resulting in the efficient generation of photocurrent within cells. In this study, DSSC were fabricated by an screen printing for the $TiO_2$ thin film. $TiO_2$ nanoparticles characterized by X-ray diffractometer (XRD) and scanning electron microscope (SEM) and scanning auger microscopy (SAM) and zeta potential and electrochemical impedance spectroscopy(EIS).In addition, DSSC module was modeled and simulated using the SILVACO TCAD software program. Improve the efficiency of DSSC, the effect of $TiO_2$ thin film thickness and $TiO_2$ nanoparticle size was investigated by SILVACO TCAD software program.

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