• 제목/요약/키워드: Intelligent manufacturing system

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Implementation of Fuzzy Self-Tuning PID and Feed-Forward Design for High-Performance Motion Control System

  • Thinh, Ngo Ha Quang;Kim, Won-Ho
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.14 no.2
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    • pp.136-144
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    • 2014
  • The existing conventional motion controller does not perform well in the presence of nonlinear properties, uncertain factors, and servo lag phenomena of industrial actuators. Hence, a feasible and effective fuzzy self-tuning proportional integral derivative (PID) and feed-forward control scheme is introduced to overcome these problems. In this design, a fuzzy tuner is used to tune the PID parameters resulting in the rejection of the disturbance, which achieves better performance. Then, both velocity and acceleration feed-forward units are added to considerably reduce the tracking error due to servo lag. To verify the capability and effectiveness of the proposed control scheme, the hardware configuration includes digital signal processing (DSP) which plays the main role, dual-port RAM (DPRAM) to guarantee rapid and reliable communication with the host, field-programmable gate array (FPGA) to handle the task of the address decoder and receive the feed-back encoder signal, and several peripheral logic circuits. The results from the experiments show that the proposed motion controller has a smooth profile, with high tracking precision and real-time performance, which are applicable in various manufacturing fields.

A Study on the Strengthening of Smart Factory Security in OT (Operational Technology) Environment (OT(Operational Technology) 환경에서 스마트팩토리 보안 강화 방안에 관한 연구)

  • Young Ho Kim;Kwang-Kyu Seo
    • Journal of the Semiconductor & Display Technology
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    • v.23 no.2
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    • pp.123-128
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    • 2024
  • Major countries are trying to expand the construction of smart factories by introducing ICT such as the Internet of Things, cloud, and big data into the manufacturing sector to secure national-level manufacturing competitiveness in the era of the 4th industrial revolution. In addition, Germany is pushing for Industry 4.0 to build a fully automatic production system through the Internet of Things, and China is pushing for the expansion of smart factories to enhance the country's industrial competitiveness through Made in China 2025, Japan's intelligent manufacturing system, and the Korean government's manufacturing innovation 3.0. In this study, considering the increasing security connectivity of smart factories, we would like to identify security threats in the external connection part of smart factories and suggest security enhancement measures based on domestic and international standard security models to respond to the identified security threats. Eventually the proposed method can be applied by accurately identifying the smart factory security status, diagnosing vulnerabilities, establishing appropriate improvement plans, and expanding security strategies to respond to security threats.

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STEP based NC for Manufacturing System (STEP-NC를 기반으로 하는 생산 시스템)

  • 김선호;김동훈
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.41-50
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    • 2000
  • NC(Numerical Control)는 1949년 미 공군이 Parson (Fig. 1 (a))이라는 사람에게 프로펠러 (Propeller)용 블레이드(Blade)의 윤곽을 검사하기 위한 판 게이지(Gauge)(Fig. 1 b)) 개발을 의뢰한 것이 계기가 되어 발명되었다. 이후, 신시나티 미라크론(Cincinati Miracle)이라는 공작기계 업체가 NC 사업에 참여하게 되고, 1952년 최초로 MIT(Massachusetts Institute of Technology)의 서보기구연구소(Servo-mechanism laboratory)에 의해 NC 공작기계가 탄생(Fig. 1 (c)) 되었다.(중략)

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Measuring System for Impact Point of Arrow using Mamdani Fuzzy Inference System (Mamdani 퍼지추론을 이용한 화살의 탄착점 측정 시스템)

  • Yu, Jung-Won;Lee, Han-Soo;Jeong, Yeong-Sang;Kim, Sung-Shin
    • Journal of the Korean Institute of Intelligent Systems
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    • v.22 no.4
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    • pp.521-526
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    • 2012
  • The performance of arrow from a manufacturing process depends on arrow's trajectory(archer's paradox) and intensity of an impact points. Especially, when conducting a shooting experiment over and over in the same experiment condition, the intensity of impact point is an objective standard to judge the performance of the arrow. However, the analysis method for the impact point is not enough, a previous research of the arrow's performance has been focused on a skill to optimize a manufacturing variables(feathers of an arrow, barb of an arrow, arrow's shaft, weight, external diameter, spine). In this paper, We propose measurement system of arrow's impact point with Mamdani fuzzy inference system and similarity of polygon for automation of impact point's measurement. Measuring the impact point data of the arrow moving with a high speed(approximately 275km/h) by using line laser and photo diode array, then the measured data are mapped to arrow's impact point with fuzzy inference and similarity of polygon.

A Study on the Implementation of a Data Acquisition System with a Large Number of Multiple Signal (다채널 다중신호 데이터 획득 시스템의 구현에 관한 연구)

  • Son, Do-Sun;Lee, Sang-Hoon
    • Journal of the Korean Institute of Intelligent Systems
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    • v.20 no.3
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    • pp.326-331
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    • 2010
  • This paper presents the design and implementation of a data acquisition system with a large number of multi-channels for manufacturing machine. The system having a throughput of 800-ch analog signals has been designed with Quartus II tool and Cyclone II FPGA. The proposed system is suitable for the large scale data handling in order to distinguish whether the operation is correct or not. The designed system is composed of a control unit, voltage divider and USB interface. To reduce the data throughput, we utilized an algorithm which can extract the same data from the achieved data. The test results of the system adapted to a manufacturing machine, show a relevant data acquisition operation of 800 channels in short time.

Modeling and Intelligent Scheduling for FMC (FMC의 모델링과 지능형 스케쥴링)

  • 서기성;이노성;안인석;우승규;이규호;우광방
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.30B no.3
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    • pp.31-40
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    • 1993
  • This paper deals with the modeling and scheduling for FMC(Flexible Manufacturing Cells). The FMC system composed of unit or multi cells is capable of improving productivity with flexibility for machine. However, the properties of multiple jobs and various alternatives results in tne dynamic states which make system management very complex. The extended Peti nets are used to represent for complex properties of FMC which performs short-term scheduling and dynamic operational scheduling. The hierarchical control structure and integlligent scheduling through expert module are adopted for efficiency of FMC operations. The computer simulation reveals that intelligent scheduling method is better than heuristics in various performance indices.

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Study of Intelligent Manufacturing System Development for Factory Automation (공장 자동화를 위한 지능 생산 시스템 개발에 관한 연구)

  • Park, K.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.7
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    • pp.126-136
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    • 1997
  • This paper describes a task level cell programming environment that deals with difficulties in programming Flexible Manufacturing Cells (FMCs), and consists of the cell programming editor and the automatic generation module. In the cell programming editor, cell programs can be developed with task- oriented cell specifications that reduces the amount of details to be considered by cell programmers. The automatic generation module transforms task specifications into executable programs used by cell constituents. The development tool in designing the environment is an object-oriented approach which provides a simple to use and intuitive user interface, and allows for an easy development of object models associated with the environment. Test results are illustrated in order to demonstrate the applicability of the developed envifonment.

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A study on the integrated data modeling for the plant design management system and the plant design system using relational database (관계형 데이터베이스를 이용한 PDMS/PDS의 통합 데이터 모델링에 관한 연구)

  • 양영태;김재균
    • Journal of Ocean Engineering and Technology
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    • v.11 no.3
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    • pp.200-211
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    • 1997
  • Most recently, offshore Engineering & Construction field is concerned about integration management technology such as CIM(Computer Integrated Manufacturing), PDM(Product Data Management) and Enterprise Information Engineering in order to cope with the rapid change of engineering and manufacturer specification as per owner's requirement during construction stage of the project. System integration and integrated data modeling with relational database in integration management technology improve the quality of product and reduce the period of the construction project by reason of owing design information jointly. This paper represents the design methodology of system integration using Business Process Reengineering by the case study. The case study is about the offshore plant material information process from front end engineering design to detail engineering for the construction and the basis of monitoring system by integrating and sharing the design information between the 2D intelligent P&ID and 3D plant modeling using relational database. As a result of the integrated data modeling and system integration, it is possible to maintain the consistency of design process in point of view of the material balancing and reduce the design assumption/duration. Near future, this system will be expanded and connected with the MRP(Material Requirement Planing) and the POR (Purchase Order Requisition) system.

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