• Title/Summary/Keyword: Intelligent manufacturing system

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Real-Time Implementation of Brain Emotional Learning Developed for Digital Signal Processor-Based Interior Permanent Magnet Synchronous Motor Drive Systems

  • Sadeghi, Mohamad-Ali;Daryabeigi, Ehsan
    • Journal of Power Electronics
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    • v.14 no.1
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    • pp.74-81
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    • 2014
  • In this study, a brain emotional learning-based intelligent controller (BELBIC) is developed for the speed control of an interior permanent magnet synchronous motor (IPMSM). A novel and simple model of the IPMSM drive structure is established with the intelligent control system, which controls motor speed accurately without the use of any conventional PI controllers and is independent of motor parameters. This study is conducted in both real time and simulation with a new control plant for a laboratory 3 ph, 3.8 Nm IPMSM digital signal processor (DSP)-based drive system. This DSP-based drive system is then compared with conventional BELBIC and an optimized conventional PI controller. Results show that the proposed method performs better than the other controllers and exhibits excellent control characteristics, such as fast response, simple implementation, and robustness with respect to disturbances and manufacturing imperfections.

Reduction of processing time for concept printer with model splitting (모델 분할을 이용한 컨셉 프린터의 가공시간 단축)

  • Lee, In-Tak;Kim, Ho-Chan;Guen, Min-Hyung;Lee, Suk;Lee, Seok-Hee
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.105-108
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    • 1997
  • To reduce design period, demands for rapid prototyping system is increasing. Among the rapid prototyping system, as a concept modeler, 3D Printer appears before the footlights. In spite of short production time and convenience, 3D Printer causes post processing problem. And that is too slow to adapt to the demand of workshop. In this research, we developed a system for reducing build time and roughness using splitting operation. Also, propose BFS(B-rep For STL) data structure to maintain model data, split STL model and implement Euler Operation for input and output.

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Design and Implementation of Intelligent IP Streaming Module Based on Personalized Media Service (개인 맞춤형 미디어 서비스 기반 지능형 IP 스트리밍 모듈 설계 및 구현)

  • Park, Sung-Joo;Yang, Chang-Mo
    • IEMEK Journal of Embedded Systems and Applications
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    • v.4 no.2
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    • pp.79-83
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    • 2009
  • Streaming Technology can support the real-time playback without downloading and storing multimedia data in local HDD. So, client browser or plug-in can represent multimedia data before the end of file transmission using streaming technology. Recently, the demand for efficient real-time playback and transmission of large amounts of multimedia data is growing rapidly. But most users' connections over network are not fast and stable enough to download large chunks of multimedia data. In this paper, we propose an intelligent IP streaming system based on personalized media service. The proposed IP streaming system enables users to get an intelligent recommendation of multimedia contents based on the user preference information stored on the streaming server or the home media server. The supposed intelligent IP streaming system consists of Server Metadata Agent, Pumping Server, Contents Storage Server, Client Metadata Agent and Streaming Player. And in order to implement the personalized media service, the user information, user preference information and client device information are managed under database concept. Moreover, users are assured of seamless access of streamed content event if they switch to another client device by implementing streaming system based on user identification and device information. We evaluate our approach with manufacturing home server system and simulation results.

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Development of a Virtual Manufacturing Agent in EC Marketplace (전자상거래 환경하에서 가상생산 에이전트 개발)

  • 최형림;김현수;이창호
    • Proceedings of the Korea Inteligent Information System Society Conference
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    • 1999.10a
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    • pp.213-220
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    • 1999
  • 최근 인터넷의 급속한 확산에 따른 전자상거래의 활성화는 조직과 규모 면에서 열세인 중소기업들의 판로 확장 및 홍보를 위한 새로운 대안으로 인식되고 있다. 그러나, 전자상거래 환경은 비약적으로 성장하고 있지만, 여전히 국내 중소기업들은 인력 및 자금의 상대적인 열세로 이러한 환경변화에 효과적으로 대응치못하고 있다. 본 논문은 이러한 문제를 해결하기위한 노력의 일환으로, 인터넷 상의 판매 에이전트를 지원할 수 있는 가상생산 에이전트(Virtual Manufacturing Agent)의 개발에 관한 내용을 담고 있다. 지금까지의 가상생산 시스템(Virtual Manufacturing Systme)에 관한 연구는 주로 설계, 공정, 제어 최적화에 그 초점을 두고 있으며, 가상생산 에이전트에 관한 연구는 이러한 문제를 지능형 에이전트 구조로 해결하고자 하였다. 본 논문에서는 이러한 기존의 연구와 달리 전자상거래 환경하에서 중소제조업체의 판매활동을 돕기 위한 판매에이전트를 실제 생산시스템과 연계하는 관점에서 가상생산 에이전트를 설계, 구현하였다.

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Predicting Nonlinear Processes for Manufacturing Automation: Case Study through a Robotic Application

  • Kim, Steven H.;Oh, Heung-Sik
    • Journal of Korean Institute of Industrial Engineers
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    • v.23 no.2
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    • pp.249-260
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    • 1997
  • The manufacturing environment is rife with nonlinear processes. In this context, an intelligent production controller should be able to predict the dynamic behavior of various subsystems as they react to transient environmental conditions, the varying internal condition of the manufacturing plant, and the changing demands of the production schedule. This level of adaptive capability may be achieved through a coherent methodology for a learning coordinator to predict nonlinear and stochastic processes. The system is to serve as a real time, online supervisor for routine activities as well as exceptional conditions such as damage, failure, or other anomalies. The complexity inherent in a learning coordinator can be managed by a modular architecture incorporating case based reasoning. In the interest of concreteness, the concepts are presented through a case study involving a knowledge based robotic system.

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A study on development of the system for prediction of bead geometry using Rapid Prototyping (RP를 이용한 용접비드 형상예측 시스템 개발에 관한 연구)

  • ;;Prasad K.D.V. Yarlagadda
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.637-642
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    • 2002
  • Generally, the use of robots in manufacturing industry has been increased during the past decade. GMA(Gas Metal Are) welding is an actively growing area and many new procedures have been developed for use with high strength alloys. One of the basic requirement for welding applications is to study relationships between process parameters and bead geometry. The objective of this paper is to develop a new approach involving the use of neural network and multiple regression methods in the prediction of bead geometry for GMA welding process and to develop an intelligent system that enables the prediction of bead geometry using Rapid Prototyping(RP) in order to employ the robotic GMA welding processes. This system developed using MATLAB/SIMULINK, could be effectively implemented not only for estimating bead geometry, but also employed to monitor and control the bead geometry in real time.

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Development of OPC UA based Smart Factory Digital Twin Testbed System (OPC UA 기반 스마트팩토리 디지털 트윈 테스트베드 시스템 개발)

  • Kim, Jaesung;Jeong, Seok Chan;Seo, Dongwoo;Kim, Daegi
    • Journal of Korea Multimedia Society
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    • v.25 no.8
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    • pp.1085-1096
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    • 2022
  • The manufacturing industry is continuously pursuing advanced technology and smartization as it converges with innovative technology. Improvement of manufacturing productivity is achieved by monitoring, analyzing, and controlling the facilities and processes of the manufacturing site in real time through a network. In this paper, we proposed a new OPC-UA based digital twin model for smart factory facilities. A testbed system for USB flash drive packaging facility was implemented based on the proposed digital twin model and OPC-UA data communication scheme. Through OPC-UA based digital twin model, equipment and process status information is transmitted and received from PLC to monitoring and control 3D digital models and physical models in real time. The usefulness of the developed digital twin testbed system was evaluated through usability test.

Tool-Setup Monitoring of High Speed Precision Machining Tool

  • Park, Kyoung-Taik;Shin, Young-Jae;Kang, Byung-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.956-959
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    • 2004
  • Recently the monitoring system of tool setting in high speed precision machining center is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and the productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining tool and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3$^{\sim}$20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setup easy, quick and precise in high speed machining tool. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setup monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000${\sim}$60,000 rpm. The dynamic phenomena of tool-setup are analyzed by implementing the monitoring system of rotating tool system and the non-contact measuring system of micro displacement in high speed.

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Diagnosis of the Drill Wear Based on Fuzzy Logic (퍼지 논리을 이용한 드릴의 마모 상태 진단)

  • 권오진;최성주;조현찬
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2001.12a
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    • pp.74-77
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    • 2001
  • One of the most important technology in PA(Factory Automation) is to construct the diagnostic system for manufacturing process. To improve the productibility in the factory, the state of tools such as bite, drill, endmill should be monitored continuously. In this study, fuzzy logic was used to check the wear of drill in drilling process. The input variables to construct the fuzzy rules are cutting force and the rate of cutting force's change. The experiment was done with the fixed spindle speed and feed rate in cutting condition.

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