• Journal of the Korea Safety Management & Science
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• v.12 no.2
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• pp.65-73
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• 2010

In an automated industry PLC plays a central role to control the manufacturing system. Therefore, fault free operation of PLC controlled manufacturing system is essential in order to maximize a firm's productivity. On the contrary, distributed nature of manufacturing system and growing complexity of the PLC programs presented a challenging task of designing a rapid fault finding system for an uninterrupted process operation. Hence, designing an intelligent monitoring, and diagnosis system is needed for smooth functioning of the operation process. In this paper, we propose a method to continuously acquire a stream of PLC signal data from the normal operational PLC-based manufacturing system and to generate diagnosis model from the observed PLC signal data. Consequently, the generated diagnosis model is used for distinguish the possible abnormalities of manufacturing system. To verify the proposed method, we provided a suitable case study of an assembly line.

• Structural Engineering and Mechanics
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• v.18 no.2
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• pp.137-150
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• 2004

The optimization of active bars' placement and feedback gains of closed loop control system for random intelligent truss structures under non-stationary random excitation is presented. Firstly, the optimal mathematical model with the reliability constraints on the mean square value of structural dynamic displacement and stress response are built based on the maximization of dissipation energy due to control action. In which not only the randomness of the physics parameters of structural materials, geometric dimensions and structural damping are considered simultaneously, but also the applied force are considered as non-stationary random excitation. Then, the numerical characteristics of the stationary random responses of random intelligent structure are developed. Finally, the rationality and validity of the presented model are demonstrated by an engineering example and some useful conclusions are obtained.

• 제어로봇시스템학회:학술대회논문집
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• 1996.10b
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• pp.516-519
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• 1996

Sub-assembly in ship manufacturing is a sequence of filet joint welding of stiffeners on metal panels and the process is different depending on companies. In this paper, we introduce a new intelligent robotic system of the sub-assembly process in Samsung Heavy Industry, where one shift of 22m * 9m workspace includes one to ten panels and each panel includes up to 10 stiffeners. The inherent problems such as several hundreds of different panels, unstructured task environment and the large scale do not allow a fixed automation, but needs highly intelligent versatile automation. The robotic system is composed of four 14DOF macro-mini robots and a task recognition system. Application of this system has verified the task specification such as low temperature environment(-10.deg. C) and productivity is satisfied successfully.

• The Transactions of the Korean Institute of Electrical Engineers
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• v.39 no.5
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• pp.527-537
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• 1990

This paper describes an intelligent control-based job scheduler, named ESIJOBS, for flexible manufacturing system. In order to construct rulebase of this system, traditional rules of job scheduling in FMS are examined and evaluated. This result and the repetitional simulations with graphic monitoring system are used to form the rulebase of ESIJOBS, which is composed of three parts:six part selection rules, four machine center selection rules, and twenty-one metarules. Appropriate scheduling rule sets are selected by this rulebase and manufacturing system status. The performances of all simulations are affected by random breakdowns of major FMS components during each simulation. Six criteria are used to evaluate the performance of each scheduling. The two modes of ESIJOBS are simulated and compared with combinational 24 rule-set simulations. In this comparison ESIJOBS dominated the other rule-set simulations and showed the most excellent performance particularly in three criteria.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.19 no.39
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• pp.143-154
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• 1996

Manufacturing industry is on the verge of a major paradigm shift. This shift will take us away from mass production, way beyond lean manufacturing into a world of new intelligent and agile manufacturing. We spent most of our time during the 1980s copying the Japanese. This paper studys reengineering methodologies to build up low-cost manufacturing systems efficiently in Korean companies

• Journal of the Korean Society for Precision Engineering
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• v.11 no.1
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• pp.20-31
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• 1994

FMS(Flesible Manufacturing System), FMX(Flexible Manufacturing Cell)와 같은 유연 생산시스템 뿐만 아니고 공장자동화(FA)의 최하위 단위인 절삭가공 공작기계에 대한 무인화의 실현은 머지않은 장래에 완성될 IMS(Intelligent Manufacturing System)시스템이 구축에 있어서 최대의 걸림돌이 되고 있다. 전통적인 생산시스템에서는 경험을 가진 작업자에 의해 절삭공정이 감시되어지며, 만약 이상이 발생했을 때에는 그 상태에 따른 적절한 조치를 즉시 취할 수 있었다. 그러나 급속도로 연구가 진행되는 무인생산 시스템에서는 이러한 작업자의 역할이 컴퓨터에 의한 자동적인 감시 및 제어 시스템으로 대체되어야 한다. 이러한감시활동 중에서도 공구마모 및 파단의 검출은 효율적인 공구교환정책, 가공물의 품위유지 및 공구와 공작기계의 보호를 위해서 가장 중요한 부분으로 취급되고 있다.

• International Journal of Precision Engineering and Manufacturing
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• v.7 no.3
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• pp.18-23
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• 2006

The formation degree of sustain (ITO pattern) determines the quality of a PDP (Plasma Display Panel). Thus, in the present study, we attempt to detect 100% of the defects that are larger than $30{\mu}m$. Currently, the inspection method in the PDP manufacturing process is dependent upon the naked eye or a microscope in off-line mode. In this study, a prototype inspection system for PDP ITO patterned glass is developed. The developed system, which is based on a line-scan mechanism, obtains information on the defects and sorts the defects by type automatically. The developed inspection system adopts a multi-vision method using slit-beam formation for minimum inspection time and the detection algorithm is embodied in the detection ability. Characteristic defects such as pin holes, substances, and protrusions are extracted using the blob analysis method. Defects such as open, short, spots and others are distinguished by the line type inspection algorithm. It was experimentally verified that the developed inspection system can detect defects with reliability of up to 95% in about 60 seconds for the 42-inch PDP panel.

• Journal of the Korean Society for Precision Engineering
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• v.29 no.4
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• pp.373-379
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• 2012

Disruptions in manufacturing systems caused by system changes and disturbances such as the tool wear, machine breakdown, malfunction of transporter, and so on, reduce the productivity and the increase of downtime and manufacturing cost. In order to cope with these challenges, a new method to build an intelligent manufacturing system with biological principles, namely an ant colony inspired manufacturing system, is presented. In the developed system, the manufacturing system is considered as a swarm of cognitive agents where work-pieces, machines and transporters are controlled by the corresponding cognitive agent. The system reacts to disturbances autonomously based on the algorithm of each autonomous entity or the cooperation with them. To develop the ant colony inspired manufacturing system, the disturbances happened in the machining shop of a transmission case were analyzed to classify them and to find out the corresponding management methods. The system architecture with the autonomous characteristics was generated with the cognitive agent and the ant colony technology. A test bed was implemented to prove the functionality of the developed system.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.4
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• pp.42-49
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• 1998

This wear debris can be harvested from the lubricants of operating machinery and its morphology is directly related to the damage to the interacting surface from which the particles originated. The morphological identification of wear debris can therefore provide very early detection of a fault and can also often facilitate a diagnosis. The purpose of this study is to attempt the developement of intelligent system for moving condition diagnosis of the machine driving system. The four shape parameter(50% volumetric diameter, aspect, roundness and reflectivity) of war debris are used as inputs to the neural network and learned the moving condition of five values(material3, applied load 1, sliding distance 1). It is shown that identification results depend on the ranges of these shape parameter learned. The three kinds of the wear debris had a different pattern characteristics and recognized the moving condition and materials very well by neural network.

• 제어로봇시스템학회:학술대회논문집
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• 1993.10a
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• pp.1099-1104
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• 1993

The real time control system for FMS(Flexible Manufacturing System) is implemented at this paper. To achieve this goal, the Colored and Timed Petri-Net model is constructed and used to simulate the real time operation of FMS. Using the Colored and Timed Petri-Net model, evaluating any kind of FMS plant is possible. On-line shceduler, intelligent dispatcher, real time monitor and the simulation model of shop floor are contructed using LAN communication, relational database system in this paper. Finally, this real time control system is applied to the FMS/CIM center at Seoul National University.