• Title/Summary/Keyword: Integrated controller design

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Integrated Controller Design for Multi-Axis CNC Systems (다축 CNC 시스템의 통합형 제어기 설계)

  • Lee Hak-Chul;Jee Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.93-102
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    • 2006
  • This paper proposes a controller design analysis for three-axis CNC systems considering both contouring and tracking performance. The proposed analysis inclusively combines axial controllers for each individual feed drive system together with cross-coupling controller at the beginning design stage as an integrated manner. These two controllers used to be separately designed and analyzed since they have different control objectives. The proposed scheme includes a stability analysis for the overall control system and a performance analysis in terms of contouring and tracking accuracy. Computer simulation is performed and the results show the validity of the proposed methodology. Further, the results can be used as a basic guideline in systematic and comprehensive controller design for multi-axis CNC systems.

An Integrated Approach to the Analysis and Design of a Three-Axis Cross-Coupling Control System

  • Jee, Sung-Chul;Lee, Hak-Chul
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.2
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    • pp.59-63
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    • 2007
  • We propose a controller design analysis for a cross-coupling control system, which is essential for achieving high contouring accuracy in multi-axis CNC systems. The proposed analysis combines three axial controllers for each individual feed drive system together with a cross-coupling controller at the beginning of the design stage in an integrated manner. These two types of controllers used to be separately designed and analyzed since they have different control objectives. The proposed scheme is based on a mathematical formulation of a three-dimensional contour error model and includes a stability analysis for the overall control system and a performance analysis in terms of contouring and tracking accuracy at steady state. A computer simulation was used to demonstrate the validity of the proposed methodology. The performance variation was investigated under different operating conditions and controller gains, and a design range was elicited that met the given performance specifications. The results provide basic guidelines in systematic and comprehensive controller designs for multi-axis CNC systems. A cross-coupling control system was also implemented on a PC-based three-axis CNC testbed, and the experimental results confirmed the usefulness of the proposed control system in terms of contouring accuracy.

Integrated Guidance and Control Design Based on Adaptive Neural Network for Unpowered Air Vehicle (무추력 비행체를 대상으로 한 적응 통합 유도제어기 설계)

  • Kim, Boo-Min;Sung, Duck-Yong;Sung, Jea-Min;Kim, Byoung-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.1
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    • pp.15-22
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    • 2009
  • The guidance controller of the conventional aircraft consists of inner-loop (autopilot) and outer-loop (guidance). If the guidance controller can be designed as an integrated guidance and control (IGC), the various advantages exist. The integrated guidance and control formulation can compensate for the effect of autopilot lag. An integrated approach also helps avoid the iterative procedure involved in tuning the guidance and autopilot subsystems, if designed separately. Integrated design is also less susceptible to saturation and stability problems. This paper presents an approach to IGC design for the unpowered air vehicle with the only flaperon using a combination of adaptive output feedback inversion and backstepping techniques. Adaptive neural networks are trained online with available measurements to compensate for unmodeled nonlinearities in the design process.

A NEW APPROACH FOR STABILIZATION OF NONSTENDAD SINGULARLY PERTYRBED SYSTEMS

  • Xu, Hua;Mukaidani, Hiroaki;Mizukami, Koichi
    • 제어로봇시스템학회:학술대회논문집
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    • 1995.10a
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    • pp.99-102
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    • 1995
  • In this paper, we consider the stabilization problem of nonstandard singularly perturbed systems by using state feedback. Different fro the existing sequenetial designn procedures, we propose a parallel design method to construct the stabilizing controller. The method involves solving two completely independent algebraic Riccati equations.

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Optimal Tuning of Linear Servomechanisms using a Disturbance Observer (외란관측기를 이용한 리니어 서보메커니즘의 최적튜닝)

  • Hong, Seong-Hwan;Chung, Sung-Chong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.926-931
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    • 2008
  • In order to design a high-performance controller with excellent positioning and tracking performance, an optimal tuning method based on the integrated design concept is studied. DOBs, feedforward controllers and CCC are applied to control the bi-axial linear servomechanism. To derive accurate dynamic models of mechanical subsystems equipped with linear servos for the integrated tuning, system identification processes are conducted through the sine sweeping. An optimal tuning problem with stability, robustness and overshoot constraints is formulated as a nonlinear constrained optimization problem. Optimal gains are obtained through the SQP method. Experimental results confirm that both tracking and contouring errors are significantly reduced by applying the proposed controller and integrated tuning method.

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Integrated Design of Feed Drive Systems Using Discrete 2-D.O.F. Controllers (I) - Modeling and Performance Analysis - (이산형 2자유도 제어기를 이용한 이송계의 통합설계 (I) -모델링 및 성능해석-)

  • Kim, Min-Seok;Chung, Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.1029-1037
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    • 2004
  • High-speed/precision servomechanisms have been widely used in the manufacturing and semiconductor industries. In order to ensure the required high-speed and high-precision specifications in servomechanisms, an integrated design methodology is required, where the interactions between mechanical and electrical subsystems will have to be considered simultaneously. For the first step of the integrated design process, it is necessary to obtain not only strict mathematical models of separate subsystems but also formulation of an integrated design problem. A two-degree-of-freedom controller described in the discrete-time domain is considered as an electrical subsystem in this paper. An accurate identification process of the mechanical subsystem is conducted to verify the obtained mathematical model. Mechanical and electrical constraints render the integrated design problem accurate. Analysis of the system performance according to design and operating parameters is conducted for better understanding of the dynamic behavior and interactions of the servomechanism. Experiments are performed to verify the validity of the integrated design problem in the x-Y positioning system.

Design of a 3-Axis Cross-Coupling Control System Considering Both Contouring and Tracking Performance (윤곽제어 및 위치추종 성능을 고려한 3축 연동제어 시스템 설계)

  • Lee H.;Jee S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.137-138
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    • 2006
  • This paper proposes a controller design analysis for three-axis CNC systems considering both contouring and tracking performance. The proposed analysis inclusively combines axial controllers for each individual feed drive system together with cross-coupling controller at the beginning design stage as an integrated manner. These two controllers used to be separately designed and analyzed since they have different control objectives. The proposed scheme includes a stability analysis for the overall control system and a performance analysis in terms of contouring and tracking accuracy. Computer simulation is performed and the results show the validity of the proposed methodology.

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Integrated Design of Servomechanisms Using a Disturbance Observer (외란관측기를 이용한 서로계의 통합설계)

  • Kim Min-Seok;Chung Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.4 s.235
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    • pp.591-599
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    • 2005
  • This paper proposes a systematic design methodology for high-speed/high-precision servomechanisms by using a disturbance observer. A multiplicative uncertainty model and a two degree-of-freedom controller composed of a disturbance observer (DOB) and a PD controller are considered as subsystems. Analysis of the system performance, such as internal stability and bandwidth of a servomechanism according to subsystem parameters is conducted for better understanding of the dynamic behavior and interactions among the subsystem parameters. Then, an integrated design methodology, where the interactions are considered simultaneously, is applied to design processes of the servomechanism. The tradeoff relationship between disturbance suppression and measurement noise rejection of the DOB is considered through the design process. Numerical case studies show the improved possibility to evaluate and optimize the dynamic motion performance of the servomechanism. Moreover, the disturbance observer designed based on the proposed design methodology yields excellent disturbance suppression performance.

Integrated Structure and Controller Design of Single-Link Flexible Arm for Improving the Performance of Position Control (유연 외팔보의 위치제어 성능향상을 위한 형상 및 제어기 통합설계)

  • Lee, Min-U;Park, Jang-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.120-129
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    • 2002
  • An integrated structure and controller design approach for rotating cantilever beam is presented. An optimization method is developed for improving positioning performance considering the elastic deformations during high speed rotation and adopting the beam shape and the control gains as design variables. For this end, a dynamic model is setup by the finite element method according to the shape of the beam. The mass and stiffness of the beam are distributed in such a way that the closed-loop poles of the control system should be located leftmost in the complex s-plane. For optimization method, the simulated annealing method is employed which has higher probability to find the global minimum than the gradient-based down-hill methods. Sequential design and simultaneous design methods are proposed to obtain the optimal shape and controller. Simulations are performed with new designs by the two methods to verify the effectiveness of the approach and the results show that the settling time is improved for point-to-point position controls.