• Title/Summary/Keyword: Integrated Optimal Design

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Optimal Shape Design of Space Truss Structure using Topology Optimization and Cellular Automata Model (위상최적화와 Cellular Automata 모델을 이용한 대공간 트러스 구조물의 최적형태 설계)

  • Kim, Ho-Soo;Lee, Min-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.1
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    • pp.73-80
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    • 2012
  • It is important to design the optimal shape in the initial process because the influences on the design and construction are large according to the shape and pattern of spatial structures. However, the existing optimal shape designs for spatial structure are performed by the designer's intuition and experiences. Therefore, this study proposes the integrated process using the topology optimization and cellular automata model. First, the initial optimal shapes are obtained by using the topology optimization, and then the spatial truss structural patterns are created through the application of cellular automata rules. Finally, the optimal shapes to satisfy the various design conditions are generated by the structural analysis and size optimization.

Robust Design of an Injection Molding Process Considering Integrated Desirability (통합 만족도를 고려한 사출성형공정의 강건 설계)

  • Kim, Kyung-Mo;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.34-41
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    • 2019
  • Warpage and weld line are two major cosmetic defects in the injection molding process. These defects are very sensitive to uncontrollable parameters within the process. The optimization of the design variables can be treated with the use of robust designs. Therefore, in order to minimize the warpage and weld line, a special design method to diminish defects is required. In this study, a new robust design method using designer preference to achieve the optimal robust design conditions in the injection molding process is proposed. The effectiveness of the proposed method is shown with an example of the part of warpage and weld line.

Integrated Structure and Controller Design of Single-Link Flexible Arm for Improving the Performance of Position Control (유연 외팔보의 위치제어 성능향상을 위한 형상 및 제어기 통합설계)

  • Lee, Min-U;Park, Jang-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.120-129
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    • 2002
  • An integrated structure and controller design approach for rotating cantilever beam is presented. An optimization method is developed for improving positioning performance considering the elastic deformations during high speed rotation and adopting the beam shape and the control gains as design variables. For this end, a dynamic model is setup by the finite element method according to the shape of the beam. The mass and stiffness of the beam are distributed in such a way that the closed-loop poles of the control system should be located leftmost in the complex s-plane. For optimization method, the simulated annealing method is employed which has higher probability to find the global minimum than the gradient-based down-hill methods. Sequential design and simultaneous design methods are proposed to obtain the optimal shape and controller. Simulations are performed with new designs by the two methods to verify the effectiveness of the approach and the results show that the settling time is improved for point-to-point position controls.

Optimal Hierarchical Design Methodology for AESA Radar Operating Modes of a Fighter (전투기 AESA 레이더 운용모드의 최적 계층구조 설계 방법론)

  • Heungseob Kim;Sungho Kim;Wooseok Jang;Hyeonju Seol
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.4
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    • pp.281-293
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    • 2023
  • This study addresses the optimal design methodology for switching between active electronically scanned array (AESA) radar operating modes to easily select the necessary information to reduce pilots' cognitive load and physical workload in situations where diverse and complex information is continuously provided. This study presents a procedure for defining a hidden Markov chain model (HMM) for modeling operating mode changes based on time series data on the operating modes of the AESA radar used by pilots while performing mission scenarios with inherent uncertainty. Furthermore, based on a transition probability matrix (TPM) of the HMM, this study presents a mathematical programming model for proposing the optimal structural design of AESA radar operating modes considering the manipulation method of a hands on throttle-and-stick (HOTAS). Fighter pilots select and activate the menu key for an AESA radar operation mode by manipulating the HOTAS's rotary and toggle controllers. Therefore, this study presents an optimization problem to propose the optimal structural design of the menu keys so that the pilot can easily change the menu keys to suit the operational environment.

Integrated Framework of Sales and Design Process for the Elevator Small-Medium Industry (중소기업형 승강기 영업-설계 통합 프레임워크)

  • Ko, Young-Joon;Han, Kwan Hee
    • The Journal of the Korea Contents Association
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    • v.20 no.6
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    • pp.415-424
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    • 2020
  • Recently, the elevator industry in Korea has been divided into the high speed elevator market and medium-low speed elevator market, and SMEs are making rapid progress in the medium-low speed fields. Usually, since the elevator manufacturer receives an order for installation after the construction of the building structure, it is necessary to promptly create a optimal elevator model and layout drawing in an earlier stage of sales activity due to the limited time to elevator installation. This study analyzes the sale and design works of the elevator SMEs, examines the areas that can be efficiently improved, and integrates the preceding our studies from the viewpoint of efficiency improvements at sales and design business process in the elevator industry. After that, we proposed an integrated framework of sales and design process for the elevator SMEs industry, and developed a prototype software system for automating the creation of optimal elevator model, layout drawing of elevator and BOM(Bill Of Material) list.

An Integrated CAD System for FEA-based Design of Heterogeneous Objects (복합재 형상의 FEA기반 설계를 위한 통합 CAD 시스템)

  • Shin K. H.;Kim J. H.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.5
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    • pp.328-338
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    • 2005
  • CAD systems are routinely used by designers for creating part geometries. Interfaces to CAE/CAM systems are also commonplace enabling the FEA-based design optimization and the rapid fabrication of the designed part. However, conventional CAD systems have thus far focused on objects with homogeneous interior. Two recent advances--use of heterogeneous objects such as Functionally Graded Materials (FGM) in parts and Layered Manufacturing Technology (LMT)--have brought to the forefront the need for CAD systems to support the creation of geometry as well as the graded material inside. We first describe the need and the components of such a CAD system for heterogeneous objects. A prototype CAD system is then described with one specific example (thermal barrier type FGM, pressure vessel) in order to illustrate the use of the implemented CAD system. The implemented system is manually integrated with FEA tools for optimal design. Our ongoing work involves the automation of the integration with FEA tools.

Topology Design for Integrated Management Network (통합관리망의 토폴로지설계)

  • Song, Myeong-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.6
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    • pp.1207-1213
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    • 2009
  • A design method of network Topology for Integrated Management of various Networks is prposed and an example is shown. The TMN-DCN devices are assigned for each of the various networks. These devices have functions of network management. Also we propose the simple design methods of the network topology with survivability as one of the network management elements. The design methods are very simple but very useful. Because there is no general design algorithm for optimal topology with network survivability.

Development of Integrated Design System for Space Frame Structures (스페이스프레임 구조물의 통합설계시스템 개발)

  • Lee, Ju-Young;Lee, Jae-Hong
    • Journal of Korean Association for Spatial Structures
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    • v.1 no.2 s.2
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    • pp.59-66
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    • 2001
  • This paper describes three modules for development of the Space Frame Integrated Design System(SFIDS). The Control Module is implemented to control the developed system. The Model Generation Module based on PATRAN user interface enables users to generate a complicated finite element model for space frame structures. The Optimum Design Module base on a branch of combinatorial optimization techniques which can realize the optimization of a structure having a large number of members designs optimum members of a space frame after evaluating analysis results. The Control Module and the Model Generation Module Is implemented by PATRAN Command Language(PCL) while C++ language is used in the Optimum Design Module. The core of the system is PATRAN database, in which the Model Generation Module creates information of a finite element model. Then, PATRAN creates Input files needed for the analysis program from the information of the finite element model in the database, and in turn, imports output results of analysis program to the database. Finally, the Optimum Design Module processes member grouping of a space frame based on the output results, and performs optimal member selection of a space frame. This process is repeated until the desired optimum structural members are obtained.

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Fundamental framework toward optimal design of product platform for industrial three-axis linear-type robots

  • Sawai, Kana;Nomaguchi, Yutaka;Fujita, Kikuo
    • Journal of Computational Design and Engineering
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    • v.2 no.3
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    • pp.157-164
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    • 2015
  • This paper discusses an optimization-based approach for the design of a product platform for industrial three-axis linear-type robots, which are widely used for handling objects in manufacturing lines. Since the operational specifications of these robots, such as operation speed, working distance and orientation, weight and shape of loads, etc., will vary for different applications, robotic system vendors must provide various types of robots efficiently and effectively to meet a range of market needs. A promising step toward this goal is the concept of a product platform, in which several key elements are commonly used across a series of products, which can then be customized for individual requirements. However the design of a product platform is more complicated than that of each product, due to the need to optimize the design across many products. This paper proposes an optimization-based fundamental framework toward the design of a product platform for industrial three-axis linear-type robots; this framework allows the solution of a complicated design problem and builds an optimal design method of fundamental features of robot frames that are commonly used for a wide range of robots. In this formulation, some key performance metrics of the robot are estimated by a reducedorder model which is configured with beam theory. A multi-objective optimization problem is formulated to represent the trade-offs among key design parameters using a weighted-sum form for a single product. This formulation is integrated into a mini-max type optimization problem across a series of robots as an optimal design formulation for the product platform. Some case studies of optimal platform design for industrial three-axis linear-type robots are presented to demonstrate the applications of a genetic algorithm to such mathematical models.

A Study on the Robust Minimization of Warpage in Injection-Molded Part via the Optimal Design of Rib Geometry and Process Conditions (리브 형상과 공정조건의 최적설계에 의한 사출제품 휨의 안정적 최소화에 관한 연구)

  • Park, Jong-Cheon;Kim, Kyung-Mo;Lee, Jong-Chan;Koo, Bon-Heung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.90-97
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    • 2009
  • In the study, a design methodology for robust minimization of a warpage in injection-molded part is presented. Taguchi's parameter design method is integrated with a computer simulation tool for injection molding to search for best design with robustness against the process variability by noises. The proposed methodology is based on a two-stage process: (1) reducing a warpage in the part by optimizing the part geometry including the layout and size of ribs, and (2) additionally minimizing the warpage by optimizing process conditions. An example is used to illustrate the usefulness of the design methodology.

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