• Title/Summary/Keyword: Insulation coating

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Improvement on Surface Properties of Engineering Plastic with Adding Micro-$Al_2O_3$, Nano-$Al(OH)_3$ (Micro-$Al_2O_3$와 Nano-$Al(OH)_3$ 첨가에 따른 엔지니어링 플라스틱의 표면특성 개선)

  • Jung, Eui-Hwan;Lee, Han-Ju;Lim, Kee-Joe;Heo, Jun;Kang, Seong-Hwa
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.03b
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    • pp.29-29
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    • 2010
  • Surface contamination and leakage current have caused operating problems. A flashover in a substation may result in destruction of an insulator or many others electrical equipment. Engineering plastics have good characteristic (light weight, good productivity and little of void) as compare with epoxy or porcelain insulators. Outdoor insulator must have resistance to contamination. However, it isn't suited to outdoor insulator because it is not hydrophobic. RTV(Room temperature vulcanizing) has a good property of hydrophobic and micro-filler. nano-filler have characteristics of obstructing exothermic reaction. In order to reduce the incidence of insulator flashover and damage, the silicon rubber contained with micro, nano-filler coating on surface of engineering plastics. In this paper, it compares tracking resistance, leakage current of the engineering plastic coated RTV with that of non-coated engineering plastic. And filled-composites performed much better than non-filled composites.

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Thermal performance evaluation of Temperable Low-e glass window through Heating Energy consumption Analysis (난방에너지 사용량 분석을 통한 후강화 로이유리 창호의 단열성능 평가)

  • Jang, Cheol-Yong;Kim, Jeong-Gook;Ahn, Byung-Lip;Kim, Jun-Sup;Haan, Chan-Hoon
    • 한국태양에너지학회:학술대회논문집
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    • 2012.03a
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    • pp.200-205
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    • 2012
  • In the high oil price age, intensification of energy efficiency promotion in the building sector is required. Windows are dominating in large percent of whole building loads, and are regarding as the primary target of energy efficiency. In this study, in order to reduce heat loss of buildings, we investigate the thermal performance properties of Temperable Low-e glazing coated Ag membrane that has high electrical conductivity. The Temperable Low-e glazing windows has high insulation and shading properties, and it has strength that can supply various product which consumers want. In order to evaluate thermal performance of temperable windows, we install single low-e windows and double low-e windows in the experimental chamber and analysis the comparison heating energy consumption between single and double Low-e glazing windows. performance evaluation was conducted.

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Surface Adhesion and Strength Properties of PAI-Nano CS Hybrid Insulation Coating (PAI-Nano CS 하이브리드 절연코팅의 표면접착 및 강도특성)

  • Han, Se-Won;Kim, Suk-Jun;Jang, He-Mi;Kang, Dong-Pil;Lee, Jong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.04b
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    • pp.59-60
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    • 2009
  • PAI-CS 나노하이브리드 절연코팅의 표면접착과 기계적 강도 및 내아크 내구성에 대하여 실험 분석하였다. 졸-겔법으로 PAI의 강화입자로 선택한 나노 CS는 메트릭스 수지와의 상안정성이 잘 이루어졌다. 나노경도를 측정한 결과 순수 PAI수지와 비교하여 CS첨가량이 증가함에 따라 경도와 탄성율 그리고 강성이 개선되고 있다. 한편 실란처리 방법에 따라 경 도와 탄성율의 개선폭이 달라지는 경향이 있어 제조시 적절한 실란처리에 의한 표면제어가 필요한 것으로 나타났다. 전기적 표면 내아크시험에서 순수 수지와 비교하여 우수한 내구성을 가지고 있어서 이는 서지와 부분방전 등에 노출되는 전력용 절연 코팅으로 사용이 기대된다.

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Evaluation of Life Span for Al2O3 Nano Tube Formed by Anodizing with Current Density

  • Lee, Seung-Jun;Kim, Seong-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.148-148
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    • 2017
  • Surface modification is a type of mechanical manipulation skills to achieve extensive aims including corrosion control, exterior appearance, abrasion resistance, electrical insulation and electrical conductivity of substrate materials by generating a protective surface using electrical, physical and chemical treatment on the surface of parts made from metallic materials. Such surface modification includes plating, anodizing, chemical conversion treatment, painting, lining, coating and surface hardening; this study conducted cavitation experiment to assess improvement of durability using anodizing. In order to observe surface characteristics with applied current density, the electrolyte temperature, concentration was maintained at constant condition. To prevent hindrance of stable growth of oxide layer due to local temperature increase during the experiment, stirring was maintained at constant speed. In addition, using galvanostatic method, it was maintained at processing time of 40minutes for 10 to $30mA/cm^2$. The cavitation experiment was carried out with an ultra sonic vibratory apparatus using piezo-electric effect with modified ASTM-G32. The peak-to-peak amplitude was $30{\mu}m$ and the distance between the horn tip and specimen was 1mm. The specimen after the experiment was cleaned in an ultrasonic bath, dried in a vacuum oven for more than 24 hours, and weighed with an electric balance. The surface damage morphology was observed with 3D analysis microscope. As a result of the study, differences were observed surface hardness and anti-cavitation characteristics depending on the development of oxide film with the anodizing process time.

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A Study on the Air-Vent System of Complex Layer Applied Poly-Urethane Waterproofing Material and Air-Permeability Buffer Sheet (절연용 통기완충 시트와 폴리우레탄 도막 방수재를 복합 적층한 탈기 시스템에 관한 연구)

  • Oh, Sang-Keun;Park, Bong-Kyu;Ko, Jang-Ryeol;Park, Yoon-Chul;Kim, Su-Ryon
    • Journal of the Korea Institute of Building Construction
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    • v.2 no.1
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    • pp.139-146
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    • 2002
  • This study deals with the characterizing and the application like as insulation materials in the joint part in concrete surface layer and waterproofing sheet especially for roof slabs. Using steel materials and butil-rubber tape to band waterproofing sheet and concrete surface together before this waterproofing system will be applied. It can be expected to both the curability and the watertightness by coating poly-urethane 2 or 3 times with sheet surface. Therefore this waterproofing system can be possible to protect water without the damage when vapor is going out from concrete and without air pockets because of the difference temperature inside and out. This system particularly consists of air bents and elastic waterproofing sheet considering the physical damage while water can cause purely physical damage. This system is one of the most efficient ways of waterproofing system without air pocket.

Improvement of Bonding Process and Bond Strength of HTPB Propellant/Liner using a Polymeric Curative (고분자 경화제를 사용한 라이너와 HTPB 추진제의 접착력 및 접착공정 개선)

  • Jeong Byung-Hun;Seo Tae-Seok;Hong Myung-Pyo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.2
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    • pp.110-114
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    • 2006
  • The study has been performed on the improvement of bonding process and bond strength of HTPB propellant and liner using a polymeric curative. In case of liner using polymeric curative prepared from reaction of HTPB and TDI, migration of curative was decreased at bond interface. So EPDM insulation sanding and Desmodur RE coating process could be omitted in motor case preparation and bond strengths between the HTPB propellant and liner were increased. Also deterioration phenomena of bond strength could not be observed in accelerated aging test.

Surface and Physical Properties of Polymer Insulator Coated with Diamond-Like Carbon Thin Film (DLC 박막이 코팅된 폴리머 애자의 표면 및 물리적 특성)

  • Kim, Young Gon;Park, Yong Seob
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.1
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    • pp.16-20
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    • 2021
  • In this study, we tried finding new materials to improve the stain resistance properties of polymer insulating materials. Using the filtered vacuum arc source (FVAS) with a graphite target source, DLC thin films were deposited on silicon and polymer insulator substrates depending on their thickness to confirm the surface properties, physical properties, and structural properties of the thin films. Subsequently, the possibility of using a DLC thin film as a protective coating material for polymer insulators was confirmed. DLC thin films manufactured in accordance with the thickness of various thin films exhibited a very smooth and uniform surface. As the thin film thickness increased, the surface roughness value decreased and the contact angle value increased. In addition, the elastic modulus and hardness of the DLC thin film slightly increased, and the maximum values of elastic modulus and hardness were 214.5 GPa and 19.8 GPa, respectively. In addition, the DLC thin film showed a very low leakage current value, thereby exhibiting electrical insulation properties.

Engineered Stretchability of Conformal Parylene Thin-film On-skin Electronics

  • Jungho Lee;Gaeun Yun;Juhyeong Jeon;Phuong Thao Le;Seung Whan Kim;Geunbae Lim
    • Journal of Sensor Science and Technology
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    • v.32 no.6
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    • pp.335-339
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    • 2023
  • Skin-compatible electronics have evolved to achieve both conformality and stretchability for stable contact with deformable biological skin. While existing research has largely concentrated on alternative materials, the potential of Parylene-based thin-film electrodes for stretchable on-skin applications remains relatively untapped. This study proposes an engineering strategy to achieve stretchability using the Parylene thin-film electrode. Unlike the conventional Parylene thin-film electrode, we introduce morphological adaptability via controlled microscale slits in the Parylene electrode structure. The slits-containing device enables unprecedented stretchability while maintaining critical electrical insulation properties during mechanical deformation. Finally, the demonstration on human skin shows the mechanical adaptability of these Parylene-based bioelectrodes while their electrical characteristics remain stable during various stretching conditions. Owing to the ultra-thinness of the Parylene coating, the wearable bioelectrode not only achieves stretchability but also conforms to the skin. Our findings broaden the practical use of Parylene thin-film bioelectrodes.

An Innovative Solution for the Power Quality Problems in Induction Motor by Using Silica and Alumina Nano Fillers Mixed Enamel for the Coatings of the Windings

  • Mohanadasse, K.;Sharmeela, C.;Selvaraj, D. Edison
    • Journal of Electrical Engineering and Technology
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    • v.10 no.4
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    • pp.1621-1625
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    • 2015
  • Power quality has always been a concern of power engineers. Certainly an argument can be successfully made that most parts of power engineering have the ultimate objective to improve power quality. AC motors were widely used in industrial and domestic applications. Generally, AC motors were of two types: Induction and Synchronous motors. In motor many parameters like different load cycling, switching, working in hot weather and unbalances creates harmonics which creates major reasons for temperature rise of the motors. Due to high peak value of voltage, harmonics can weaken insulation in cables, windings and capacitors and different electronic components. Higher value of harmonics increase the motor current and decrease the power factor which will reduce the life time of the motor and increase the overall rating of all electrical equipments. Harmonics reduction of all the motors in India will save more power. Coating of windings of the motor with nano fillers will reduce the amount of harmonics in the motor. Based on the previous project works, actions were taken to use the enamel filled with various nano fillers for the coating of the windings of the different AC motors. Ball mill method was used to convert the micro particles of Al2O3, SiO2, TiO2, ZrO2 and ZnO into nano particles. SEM, TEM and XRD were used to augment the particle size of the powder. The synthesized nano powders were mixed with the enamel by using ultrasonic vibrator. Then the enamel mixed with the nano fillers was coated to the windings of the several AC motors. Harmonics were measured in terms of various indices like THD, VHD, CHD and DIN by using Harmonic analyzer. There are many other measures and indices to describe power quality, but none is applicable in all cases and in many instances, these indices may hide more than they show. Sometimes power quality indices were used as a basis of comparison and standardization. The efficiency of the motors was increased by 5 – 10 %. The thermal withstanding capacity of the motor was increased by 5º to 15º C. The harmonics of the motors were reduced by 10 – 50%.

Effect of Vapor-Cooled Heat Stations in a Cryogenic Vessel (극저온액체 저장용기에서 열전도 차폐단의 영향)

  • Kim, S.Y.;Kang, B.H.;Choi, H.J.
    • Transactions of the Korean hydrogen and new energy society
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    • v.9 no.4
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    • pp.169-176
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    • 1998
  • An experimental study on effect of vapor-cooled heat stations in a 5.5 liter cryogenic vessel has been performed. The cryogenic vessel is made of stainless steel of thickness of 1mm and insulated by the combined insulation of vacuum, MLI(multi-layer insulation) and vapor-cooled radiation shield. Vapor-cooled heat stations are also constructed based on the 1-dimensional thermal analysis to reduce the heat inleak through a filling tube. Thermal analysis indicates that the vapor-cooled heat stations can substantially enhance the performance of vessel for cryogenic fluids with high $C_p/h_{fg}$ where $C_p$ the specific heat and $h_{fg}$ the heat of vaporization, such as $LH_2$ and LHe. The experimental results for $LN_2$ shows that the total heat inleak into inner vessel consists of 14% radiation and 86% conduction through the filling tube. Therefore, it is expected that the conduction heat in leak of the vessel for high $C_p/h_{fg}$ cryogenic fluids can be significantly reduced. powders. The amount of copper coating was 20wt%. In order to examine corrosion behavior of the electrodes, the corrosion current and the current density, in 6M KOH aqueous solution after removal of oxygen in the solution, were measured by potentiodynamic and cyclic voltamo methods. The results showed that Co in the alloy increased corrosion resistance of the electrode whereas Ni decreased the stability of the electrode during the charge-discharge cycles. The electrode used Si sealant as a binder showed a lower corrosion current density than the electrode used PTFE and the electrode used Cu-coated alloy powders showed the best corrosion resistance.

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