• Title/Summary/Keyword: Inspection module

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Development of End-milling Inspection System Using 450kVp Tube Voltage (450kVp Tube Voltage를 이용한 엔드밀링 검색 시스템 개발)

  • Yoon, Moon-Chul;Jung, Jin-Seok;Hwang, In-Ho;Yuk, Sun-Woo;Park, Su-Kang;Chin, Do-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.10-17
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    • 2009
  • Transillumination system used by radiation is widely applied to industrial imaging system. In this study, the linear detector array constructed with scintillator and pin diode, and a multi-channel data acquisition system was developed for precision inspection of end-milling. The detector module consists of $16-CdWO_4$crystal scintillator and photodiode array. The detector and data acquisition system was applied to precision inspection of end-mill and the images of the end-mill were successfully reconstructed. The total system can analyze the Detector Quantum Efficiency(DQE) of each system. The performance of developed photodiodes equipment was compared with each other for different crystal geometry and its characteristics. Finally fine details of the end-mill phantom were constructed for industrial application. The image acquired contains several objects on a real time data transfer and the linear X-ray scanning system can be applied to many fields of a industry.

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A New Inspection Method of PDP Electrode Pattern Defects

  • Kim, Taehong;Sunkyu Yang;Tak Eun;Park, Sehwa;Ilhong Suh
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.457-457
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    • 2000
  • The display module of PDP consists of a pair of fine electrode patterned panels. For example, in case of 42" PDP, thousands of electrode patterns should be placed on panel, where length, width, and height of each pattern m one meter, 50${\mu}{\textrm}{m}$, and 30${\mu}{\textrm}{m}$ respectively. And pitch between patterns is around 200${\mu}{\textrm}{m}$. Electrode patterns are frequently damaged during the production process, and thus might be broken. These breakage will result in open-circuited electrical characteristic of a pattern and/or open-circuited electrical characteristic between patterns. Therefore, inspection of pattern defects is the inevitable process to improve production yield rate of the panel. In this paper, we first review several types of PDP pattern defects which affects yield-rate of PDP. And, problems of inspecting such pattern defects by a typical inspection method is addressed. Then, a novel inspection method is proposed to overcome the difficulties, where some new components and the algorithm to detect the electrode defects are explored.ored.

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Development of Nondestructive System for Detecting the Cracks in KTX Brake Disk Using Rayleigh Wave (Rayleigh Wave를 이용한 KTX 제동 디스크의 균열 검측 시스템 개발)

  • Kim, Min Soo;Yeom, Yun Taek;Park, Jin-Hyun;Song, Sung Jing;Kim, Hak Joon;Kwon, Sung Duck;Lee, Ho Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.29-36
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    • 2017
  • Recently, KTX (Korean Train Express) train stoppage accidents were mainly caused by malfunctioning equipment, aging and cracking of railway vehicles, crack breakages of brake disks, and breakages of brake disks. Breakage of brake disk can cause large-scale casualties such as high-speed collision and concern about derailment by hitting lower axle and wheel. Therefore, in this study, a brake disk with solid and ventilation type, which is the brake disk of a KTX train was modeled, and a dynamometer system was constructed to operate the disk. A Rayleigh wave was used to inspect the surface of the brake disk. An ultrasonic inspection module was developed for the brake disk by using a local immersion method due to the difficulty involved in ultrasonic inspection using an existing immersion method. In addition, the surface defects of the brake disk were evaluated using a dynamometer mock-up system and an ultrasonic inspection module of the brake disk.

Survey Equipment Development of Stability Evaluation for Rock Slope using Drone (드론을 이용한 암반사면의 안정성평가 측정장비 개발)

  • Lee, Hyun-Chol;Kwon, Ki-mun;Moon, Chang-eun;Jo, Yeong-hun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.4
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    • pp.91-99
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    • 2018
  • Mechanical Properties of Rock Slope as a safe and effective interpretation should be thoroughly investigated. Clinometer, however, this new measurement due to the restrictions of the research for the joint orientation is needed. In this study, characteristics of the joint orientation can be used to analyze the joint orientation of developing a joint survey system that can be applied to the field. The system is developed and Analysis software to hardware. Hardware is composed to measure the joint orientation of measuring module, measuring the transfer of data transfer module. From the software is measuring module from the data to analyze the orientation of the joint development, and drone joint orientation survey system named. Can not be measured by the investigation, including regional development approach is a system that has been difficult if the Field Application of the lab test results of the joint orientation and effectively.

A Study on the Universal Outer Diameter Measurement Module using LVDT (LVDT를 이용한 범용 외경측정 모듈에 관한 연구)

  • Lee, Neung-Gu;Kwac, Lee-Ku;Kim, Hong-Gun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.100-106
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    • 2017
  • A universal outer diameter measurement module was developed using a linear variable differential transformer (LVDT). This outer diameter measurement module enables simultaneous measurement of outer diameter, displacement, and perpendicularity of bench-type high-precision products by combining analogue and digital measurement principles with mechanically precise and fine adjustment functions. The developed module showed a performance of 0.001mm in measurement resolution, 0.001mm in measurement accuracy, reference surface abrasion lower than Ra 0.1864, and measurement stability of 0.002mm. Therefore, we have acquired domestic measurement technology to improve productivity by securing technical competitiveness for universal diameter measurement technology, lower production costs through import substitution, and increased quality of products with more precise measurement technology. Furthermore, a substitution effect is expected for expensive import measurement system equipment used in production, research, and inspection sites in industries that produce precision processing products such as automobile and machine components.

Development of Test Module for Medical Embedded Software Quality Evaluation (의료기기 내장형 소프트웨어 품질평가 시험모듈 개발)

  • Yang Hae-Sool;Lee Ha-Yong;Lee Jung-Lim;Kim Hyuk-Ju
    • The KIPS Transactions:PartD
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    • v.13D no.2 s.105
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    • pp.259-270
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    • 2006
  • Because a medical embedded software is the software that control the medical devices that are relevant to a human life, it requires high qualify level. It is requires to develop and apply the quality test module that suitable for the requirements to meet the high quality requirements of the medical embedded software. Also, it needs to develop the process that complement the quality defects of software by feedback of the test result. In this study, we developed test module and quality inspection table which can test medical embedded software and produce result based on ISO/IEC 12119.

The Development of Automatic Inspection System of Differential Driver Gear through Research Convergence of Industrial and Academia (산학 융합 연구를 통한 차동 기어 자동 검사 시스템의 개발)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.9 no.10
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    • pp.257-263
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    • 2018
  • The purpose of this study is to develop an automatic inspection system for a part of the differential drive gear into the transmission. This technology will make using the microvision automatic test equipment and automatic test equipment microlaser. This is that the operator intends to make the defect rate 0 in the inspection stage of the product which has been carelessly processed. The equipment developed in this research project will be applied to many areas. Packaging companies, nut bolt processing company, precisely supplier for printing on top of the semiconductor, SMT, etc. The company wants to sell the vision inspection equipment for various applications. If the defective rate of 0 is achieved through this research project, it is also possible to secure a stable supply from the parent company, and to lay the foundations for exporting based on product reliability. When the automatic inspection system is applied to domestic automobile parts processing companies, the reliability of automobiles in Korea will be greatly increased.

Prestressing Inducing Effect of Continuous Open-top Steel Box Girder Using Modular CFT Members (모듈형 CFT부재를 이용한 개구제형 연속 강박스 거더의 프리스트레싱 도입 효과)

  • Lee, Hak Joon;Kim, Ryeon-Hak;Cho, Kwang-Il;Ahn, Jin-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.3
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    • pp.111-119
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    • 2022
  • The increasing sectional stiffness and inducing prestress method of continuous steel box girder using modular CFT members use the restoring force of the CFT module generated from removing the prestressing bars in the CFT module after integrating the prestressed CFT module with the lower steel plate of the steel box girders as a prestressing force. The integrated CFT module in the steel box girder can improve the sectional stiffness of the continuous steel box girder section. To examine the applicability of the introduction of prestressing to the integrated steel box girder using the CFT module, in this study, inducing prestressing tests were conducted using CFT modules for steel plate specimens simulating the lower steel plate of the continuous steel box girder, and FE analyses were conducted for inducing prestressing tests. In addition, to confirm the effect of inducing prestress to the actual steel box girder and increasing sectional stiffness by the CFT modules, FE analyses for the actually applicable continuous steel box section were carried out depending on prestressing force and sectional conditions of the CFT modules, FE analysis results were compared.

A Study on the Development of a Fire Extinguishing Agent Leakage Monitoring Module and its Performance Assessment (소화약제 누기 감시장치의 모듈개발 및 성능검증에 관한 연구)

  • Son, Bong-Sei;Hong, Sung-Ho;Go, A-Ra
    • Fire Science and Engineering
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    • v.30 no.2
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    • pp.43-48
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    • 2016
  • One of the main problems with gaseous fire extinguishers is the decrease in fire suppression capability due to the leakage of the fire extinguishing agents, either naturally or caused by obsolete equipment. Therefore, in this study, a real-time detector module for monitoring pressure leakages was developed and an assessment on its performance was carried out. Currently, there are no domestic or global standards for testing pressure leakage detection systems. Therefore, similar global standards, such as ISO 7240 and FM 1421, and the domestic law on "Receiver type-approval and technical standards for product inspection" were used as a reference for assessing the performance of the newly developed module. Its basic performance was assessed by applying compressed air to the module, and, as a result, the minimum working pressure was identified as 0.3 bar. Its environmental qualification was carried out to confirm the proper functioning of the module in different climates and the module was confirmed to function properly at both high ($50^{\circ}C$) and low ($-10^{\circ}C$) temperatures.

CAD/CAM/CAT Turmaround System for Precision Machining (정밀가공을 위한 CAD/CAM/CAT 일괄처리시스템)

  • 안중용;김승철;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.417-422
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    • 1993
  • In order to minimize turnaround of machining in FMS lines, CAD/CAM/CAT integrated system called MascCAM was developed. Developing enhanced CAM and inspection modules in the MascCAM environment, 2D came, 2 $^{1}$2/ D prismatic parts and 3D free-formed surfaces were able to be automatically designed, manufactured and inspected on the machine tools by using AutoCAM and Z-map. Introducing Z-map technique, the MascCAM was able to be interfaceed with and CAD system. Developed QPPGT module generates a quick and fool-proof inspection work to users. A vertical and a horizontal machining center equipped with FANUC OMC were used for experiments. Performance of the system was confirmed by a large amount of experiments.

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