• Title/Summary/Keyword: Inspection hole

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An Experimental Study on the Bolted Connection Fatigue Capacity of Corrugated Steel Plates (파형강판 볼트 이음부의 피로성능에 관한 실험적 연구)

  • Oh, Hong-Seob
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.2
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    • pp.54-63
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    • 2014
  • Corrugated steel plate structure, which is built by assembling corrugated steel plate segments with bolts on site and filling the surroundings with quality soil, is widely used for buried structures as a eco-corridors, small bridges, and closed conduits. This experimental study is dealt with the static and fatigue performance of bolt connected corrugated steel plates under flexural loading. The experimental variables to verify the fatigue performance are bolt diameters and detailing of connection such as washer and the corrugation dimension of specimens has a $400{\times}150$ mm. The experimental ultimate strength of specimens under static loading was higher than the theoretical strength and all specimen failed by a bearing and tearing failure of bolt hole of upper plate. Therefore, a fatigue tests of specimens had 6.0mm and 7.0mm thickness was conducted in which the load range was up to 209kN and 516kN, respectively. From the fatigue test, failure patterns are changed from plate bearing and tearing which is a typical failure pattern of static failure to a bearing failure of plate and shear failure of bolt, and experimental fatigue limit at $2{\times}10^6$cycles is about 85MPa.

Probe of Unfilled Sheath of Prestressed-Concrete Girder Bridge Using Impact-Echo Method (충격탄성파법을 이용한 PC형교의 쉬이스 내부 그라우트 미충전부 탐사)

  • Lee, Sang Hun;Kim, Sang Jin;Endo, Takao;Sagara, Yuzo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.1
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    • pp.112-119
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    • 2011
  • Sheaths are arranged in the web and lower part of prestressed-concrete girder bridges, and prestressing wires and concrete are indirectly bonded together by filling interior parts of the sheaths. However, when the filling is not sufficient, water can penetrate the interior parts of the sheaths and, thereby, prestressing wires can be corroded or transverse cracks would occur around sheaths by the freezing and thawing action of the penetrated water. Therefore, it is an important element in maintenance management of structures to find out the sheaths unfilled with grout early after construction. In this paper, in order not to damage bridge members, the impact-echo method with a new approach in application is used to probe sheaths unfilled with grout for real structures. The location of sheaths is first estimated with reinforcing bar probing instrument of radar type and the measurement locations of sheaths are determined. By sending elastic wave to the side of girders and receiving the response, the location of the unfilled part of a sheath was estimated from the difference between high frequency peak and twice the resonance frequency indicating thickness. To verify the location of void estimated by the impact-echo method, pictures were taken by an industrial fiber scope after drilling a hole.

Evaluation of Pull-out Performance of Torsion Control Expansion Anchor According to Drill Bit Diameter (드릴비트 직경에 따른 비틀림 제어 확장 앵커의 인발성능 평가)

  • Kyoung-Hun Chae;Tae-Wo Park;Moo-Won Hur;Yeong-Seung An;Ju-Yeon Han
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.1
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    • pp.64-70
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    • 2023
  • In this study, reliability tests of torsion control expansion anchors according to drill bit diameters were performed. The standard deviation and coefficient of variation of the anchor were reviewed through the tests for each variable, and the results were compared and evaluated with the standard test results. As a result of the reliability test of the M12 and M16 anchors with 1.04 times the drill bit diameter, they were within 20% of the ultimate tensile load permissible standard coefficient of variation. It was found that the pulling-out performance of the anchor installed in the large hole was sufficiently secured. However, it was found to be about 253% and 210% of the design strength, indicating that the pulling performance of the anchor installed in 1.04 times the drill bit diameter was sufficiently secured. As a result of the reliability test of the M12 and M16 anchors with 1.02 times the drill bit diameter, the value of the coefficient of variation of the ultimate tensile load limit was within 20%, which satisfies the test standard. It was shown to be about 136% and 168% of the design strength, indicating that the pulling-out performance of the anchor installed in 1.02 times the drill bit diameter is sufficiently secured.

Development of Eddy Current Testing System using Magnetic Saturation in ferromagnetic Materials (자기포화를 이용한 강자성체의 와전류검사장비 개발)

  • Sung, Je-Joong;Shin, Young-Hoon;Um, Tae-Gun;Kang, Seok-Chul;Kweon, Young-Ho;Suh, Dong-Man
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.4
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    • pp.356-363
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    • 2003
  • An eddy current testing system was developed for detection of flaws in the ferromagnetic steel tubes. Because the eddy current signals from the ferromagnetic steel tubes could be distorted easily due to an irregularity of magnetic permeability, magnetic saturation is required to suppress this variation of magnetic fields. A magnetic saturation probe with the Hemholtz coil was designed for the inspection of the steel tubes. The bandwidth pass filters were adapted to minimize the noise from the DC magnetization. When using the designed test probe, the flaw signals could be discriminated from the noise. The system was tested at the production line and showed a capability of detecting flaws, like a drilled hole of the diameter of 2.0mm at the moving speed of 1m/sec.

Development of LabVIEW Program for Lock-In Infrared Thermography (위상잠금 열화상장치 제어용 랩뷰 프로그램 개발)

  • Min, Tae-Hoon;Na, Hyung-Chul;Kim, Noh-Yu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.2
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    • pp.127-133
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    • 2011
  • A LabVIEW program has been developed together with simple infrared thermography(IRT) system to control the lock-in conditions of the system efficiently. The IR imaging software was designed to operate both of infrared camera and halogen lamp by synchronizing them with periodic sine signal based on thyristor(SCR) circuits. LabVIEW software was programmed to provide users with screen-menu functions by which it can change the period and energy of heat source, operate the camera to acquire image, and monitor the state of the system on the computer screen. In experiment, lock-in IR image for a specimen with artificial hole defects was obtained by the developed IRT system and compared with optical image.

The Defect Inspection on the Irradiated Fuel Rod by Eddy Current Test (와전류시험에 의한 조사핵연료봉의 결함 검사)

  • Koo, D.S.;Park, Y.K.;Kim, E.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.1
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    • pp.29-33
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    • 1996
  • The eddy current test(ECT) probe of differential encircling coil type was designed and fabricated, and the optimum condition of ECT was derived for the examination of the irradiated fuel rod. The correlation between ECT test frequency and phase & amplitude was derived by performing the test of the standard rig that includes inner notches, outer notches and through-holes. The defect of through-hole was predicted by ECT at the G33-N2 fuel rod irradiated in the Kori-1 nuclear power reactor. The metallographic examination on the G33-N2 fuel rod was Performed at the defect location predicted by ECT. The result of metallographic examination for the G33-N2 fuel rod was in good agreement with that of ECT. This proves that the evaluation for integrity of irradiated fuel rod by ECT is reliable.

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Material Noise Reduction in Ultrasonic Test Using Polarity Thresholding Algorithm (초음파탐상 수행시 Polarity Thresholding 알고리즘을 이용한 재료잡음 억제)

  • Koo, Kil-Mo;Ko, Dae-Sik;Kim, Tae-Hyoun;Jun, Kye-Suk
    • The Journal of the Acoustical Society of Korea
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    • v.14 no.1
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    • pp.73-80
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    • 1995
  • In this paper, Polarity Thresholding(PT) algorithm has been studied to enhance the received signal in ultrasonic inspection of the stainless-steel(SUS 304) which is the primary piping material of a nuclear power plant. The spectral decomposition components obtained by splitting the spectrum of received signals are composed of dispersive signal of the interference pattern produced by the grain boundaries and nondispersive signal by the flaw. PT algorithm enhance the SNR of received signal by using above properties. In experiment the stainless-steel has been chosen as the sample and heat-treated at 1125, 1150, 1175, and $1200^\circ{C}$, respectively. And the flat-bottom hole type defects have been made artificially in samples. The pulse-echo signals from the sample by using ultrasonic transducer of center frequency 5 MHz have been processed by PT algorithm. It has been shown that PT algorithm enhanced the SNR by average 14.2 dB.

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The Study on Cutting-off the Leachate Leakage or Infiltration from Waste Landfill by Wall Mass Constructed in Underground (지중 시공 벽체의 매립장 침출수 차단성 연구)

  • Koh, Yong-IL
    • Journal of the Korean GEO-environmental Society
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    • v.19 no.10
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    • pp.27-34
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    • 2018
  • The effect of cutting-off the leakage was identified by the cement based wall mass constructed in underground, as complete facilities for reinforcement in shear strength of landfill which was subjected to circular failure and for cutting-off the leachate from the costal waste landfill. By (1) visual inspection after underground excavating and (2) compressive strength test for core of underground wall, it could be identified that quality of wall mass constructed in underground was so effective, and by additional test, so as (3) in-situ permeability test in the hole after coring wall mass, (4) analyzing the characteristics of basic components and their profiles through the series of chemical experiments and (5) deciding the general distribution patterns from the chromatograms using GC-MS, it could be identified that watertight and cutting-off the leachate of wall mass constructed in underground was very effective. Therefore, it is concluded that five types of tests suggested in this study can judge the effect of cutting-off the leakage or infiltration of very high concentrated leachate from the waste landfill.

A Study on Adaptable Non-contact Shape Inspection System (적응형 비접촉 형상 검사에 관한 연구)

  • Kang, Young-June;Park, Nak-Gyu;Lee, Dong-Hwan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.74-80
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    • 2005
  • A new dimension measuring method for the measurement of diameter of an object has been developed using laser triangulation. The 3D data of an object was calculated from the 2 dimensional image information obtained by the laser stripe using the laser triangulation. The system that use existing theory can measure the diameter of hole not only in a normal plane but also ill an incline plane. However, in the existing theory, since the lens with fixed feral length was used, the area of measurement was fixed. The simplest way to solve this problem is to change distance between a CCD camera and object. Other way is to use a zoom lens having variable focal length. In this paper, the zoom lens with variable focal length was used. Therefore, we ran experiment with magnification that is optimized according to size of object using zoom lens with variable focal length.

Defect Classification of Cross-section of Additive Manufacturing Using Image-Labeling (이미지 라벨링을 이용한 적층제조 단면의 결함 분류)

  • Lee, Jeong-Seong;Choi, Byung-Joo;Lee, Moon-Gu;Kim, Jung-Sub;Lee, Sang-Won;Jeon, Yong-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.7-15
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    • 2020
  • Recently, the fourth industrial revolution has been presented as a new paradigm and additive manufacturing (AM) has become one of the most important topics. For this reason, process monitoring for each cross-sectional layer of additive metal manufacturing is important. Particularly, deep learning can train a machine to analyze, optimize, and repair defects. In this paper, image classification is proposed by learning images of defects in the metal cross sections using the convolution neural network (CNN) image labeling algorithm. Defects were classified into three categories: crack, porosity, and hole. To overcome a lack-of-data problem, the amount of learning data was augmented using a data augmentation algorithm. This augmentation algorithm can transform an image to 180 images, increasing the learning accuracy. The number of training and validation images was 25,920 (80 %) and 6,480 (20 %), respectively. An optimized case with a combination of fully connected layers, an optimizer, and a loss function, showed that the model accuracy was 99.7 % and had a success rate of 97.8 % for 180 test images. In conclusion, image labeling was successfully performed and it is expected to be applied to automated AM process inspection and repair systems in the future.