• Title/Summary/Keyword: Input Condition

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Reducing the Rate of Defective to Improve a Welding Condition -Based on Six Sigma Process- (용접조건 개선으로 불량률 감소 -6시그마 프로세스를 중심으로-)

  • 박진영
    • Journal of Korean Society for Quality Management
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    • v.31 no.1
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    • pp.123-131
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    • 2003
  • This paper considers a six sigma project for reducing the defects rate of the welding process in manufacturing firms. The project follows a disciplined process of five macro phases. define, measure, analyze, improve and control(DMAIC). The need of customers is used to identify critical to quality(CTQ) of project. And a process map is used to identify process input factors of CTQ. Four key process input factors are selected by using an input factor evaluation of teams; an interval of welding, an abrasion, an electric current and a moving freely. DOE is utilized for finding the optimal process conditions of the three key process input factors. Another one key input factor improved to welding machine. The six sigma level of defects rate becomes a 2.01 from a 1.61 at the beginning of the project.

Photopolymer-based Surface-normal Input/Output Volume Holographic Grating Coupler for 1550-nm Optical Wavelength

  • Lee, Kwon-Yeon;Jeung, Sang-Huek;Cho, Byung-Mo;Kim, Nam
    • Journal of the Optical Society of Korea
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    • v.16 no.1
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    • pp.17-21
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    • 2012
  • A surface-normal input/output volume holographic grating coupler (VHGC) operating at 1550nm wavelength region by using a $10{\mu}m$-thick DuPont photopolymer film is designed and fabricated. The angular and wavelength responses of the input/output VHGC are investigated in order to validate applicability of this device in integrated optics and optical communications. The effect of incident-beam position on the output reflectance to determine optimum condition for input coupling is also presented. The fabricated input/output VHGC exhibited an angular selectivity of ${\sim}0.027^{\circ}$, a wavelength selectivity of ~0.8 nm, and an output peak reflectance of 34.13%.

Fault Detection in Linear Descriptor Systems Via Unknown Input PI Observer

  • Hwan Seong kim;Yeu, Tae-Kyeong;Shigeyasy Kawaji
    • Transactions on Control, Automation and Systems Engineering
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    • v.3 no.2
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    • pp.77-82
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    • 2001
  • This paper deals with a fault detection algorithm for linear descriptor systems via unknown input PI observer. An unknown input PI observer is presented and its realization conditions is proposed by using the rank condition of system matrices. From the characteristics of unknown input PI observer, the states of system with unknown inputs are estimated and the occurrences of fault are detected, and its magnitudes are estimated easily by using integrated output estimation error under the step faults. Finally, a numerical example is given to verify the effectiveness of the proposed fault detection algorithm.

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Time Discretization of the Nonlinear System with Variable Time-delayed Input using a Taylor Series Expansion

  • Choi, Hyung-Jo;Chong, Kil-To
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2562-2567
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    • 2005
  • This paper suggests a new method discretization of nonlinear system using Taylor series expansion and zero-order hold assumption. This method is applied into the sampled-data representation of a nonlinear system with input time delay. Additionally, the delayed input is time varying and its amplitude is bounded. The maximum time-delayed input is assumed to be two sampling periods. Them mathematical expressions of the discretization method are presented and the ability of the algorithm is tested for some of the examples. And 'hybrid' discretization scheme that result from a combination of the ‘scaling and squaring' technique with the Taylor method are also proposed, especially under condition of very low sampling rates. The computer simulation proves the proposed algorithm discretized the nonlinear system with the variable time-delayed input accurately.

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Dynamic Analysis and Driving Input Shaping of Inchworm (이송자벌레의 동적 해석 및 구동 입력신호 설계)

  • Kim, In-Soo;Kim, Yeung-Shik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.7
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    • pp.756-763
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    • 2008
  • This paper presents an inchworm with three piezoelectric actuators. The dynamic stiffness of the inchworm is generally low compared to its driving condition, so mechanical vibration may degenerate the motion accuracy of the inchworm. The dynamic model of inchworm is identified by curve fitting technique based on the experimental frequency response function. For the precision motion control and low residual vibration of inchworm, driving input signal is designed by using cycloid step input and LQG control technique. Experimental result shows that proposed input shaping method is applicable effectively to the inchworm.

A New Soft Switching Dual Input Converter for Renewable Energy Systems

  • Harchegani, Amir Torki;Mahdavi, Mohammad
    • Journal of Power Electronics
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    • v.17 no.5
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    • pp.1127-1136
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    • 2017
  • This paper proposes a new soft switching dual input converter for renewable energy systems. Multi-input converters are produced by combining discrete converters. These converters reduce the number of circuit elements, cost, volume and weight of the converter and provide a constant output power in different weather conditions. Furthermore, soft switching techniques can be applied to increase efficiency. In this paper, a Zero Voltage Transition (ZVT) dual input boost converter is presented. Only one auxiliary circuit is used to provide the soft switching condition for all of the semiconductor elements. The proposed converter, which is simulated by ORCAD software, is theoretically analyzed. To confirm the validity of the theoretical analysis, a prototype of proposed converter was constructed. Simulation and experimental results confirm the theoretical analysis. An efficiency comparison shows a one percent improvement at nominal loads.

Fault Detection in Linear Descriptor Systems Via Unknown Input PI Observer

  • Kim, Hwan-Seong;Yeu, Tae-Kyeong;Kawaji, Shigeyasu
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.452-452
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    • 2000
  • This paper deals with a fault detection algorithm for linear descriptor systems via unknown input PI observer. An unknown input PI observer is presented and its realization conditions is proposed by using the rank condition of system matrices. From the characteristics of unknown input PI observer, the states of system with unknown inputs are estimated and the magnitude of failures are detected and isolated easily by using integrated output error under the step failures. Finally, a numerical example is given to verify the effectiveness of the proposed algorithm.

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A Study on the Formation of Cavity and Welding Property in the Laser Welding Fusion Zone between Sintered Segment and Mild Steel Shank (소결체와 저탄소강의 레이저용접시 생성되는 캐비티의 형성과 용접 특성에 대한 연구)

  • Cho Nam-Joon;Jung Woo-Gwang;Kim Sung-Wook;Lee Chang-Hee;Kim Sung-Dea
    • Korean Journal of Materials Research
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    • v.14 no.4
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    • pp.300-306
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    • 2004
  • A laser welding has been made between sintered tip of Fe-Co-W and low carbon steel shank for the diamond saw blade. The welding characteristics and formation of defect has been investigated carefully for the weld fusion zone in different welding condition. Full penetration has been observed for the whole range of heat input investigated in the present work. Bead width and under-fill have been increased with the increase of heat input. With increasing of heat input small cavities were decreased while large cavities were increased. The ratio of total cavity area to the entire weld bead area was not changed significantly with change of heat input. Most of cavities were found near the tip, and supposed to be formed from the pore in the tip.

A Novel Switching Mode for High Power Factor Correction and Low THD

  • Park, Gyumin;Eum, Hyunchul;Yang, Seunguk;Hwang, Minha;Park, Inki
    • Proceedings of the KIPE Conference
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    • 2018.07a
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    • pp.210-212
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    • 2018
  • A new switching mode has been proposed to obtain high power factor and low THD in single stage AC-DC converter. The conventional voltage mode control in critical conduction mode distorts input current shape with poor THD in flyback topology. Once TRIAC dimmer is connected, visible flicker in the LED lamp is easily detected due to a lack of TRAIC holding current near the input voltage zero cross. The newly proposed method can shape the input current by providing a desired reference voltage so that low THD is obtained by ideal sinusoidal input current in case of no dimmer connection and flat input current performs good TRIAC dimmer compatibility in phase-cut dimming condition. To confirm the validity of the proposed method, theoretical analysis and experimental result from 8W dimmable LED lighting system are presented.

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A Study of Arc Modeling and Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding (가스 메탈 아크 용접에서 토치 위빙 중 아크 모델링 및 표면 입열 분포 해석에 관한 연구)

  • Kim, Yong-Jae;Rhee, Se-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.162-170
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    • 2001
  • In torch weaving in arc welding on V groove, the heat input distribution on groove surface is a main factor determining the bead shape and the weld quality with and without the weld defects such as undercut, overlap, etc. In this study, we calculate the heat input varying with the welding current, arc voltage, welding speed and the touch weaving condition using numerical method. And we investigate the heat input distribution on groove surface while applying the various grooves having 2 dimensional heat sources.

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