• Title/Summary/Keyword: Inorganic binder

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Development of Ternary Inorganic Binder System for Manufacturing High-Functional Ceramic Molds and Core (고기능성 세라믹 주형 및 중자 제작을 위한 3원계 무기 바인더 시스템 개발)

  • Hye-Yeong Park;Geun-Ho Cho;Hyun-Hee Choi;Bong Gu Kim;Eun-Hee Kim;SeungCheol Yang;Yeon-Gil Jung
    • Korean Journal of Materials Research
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    • v.32 no.12
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    • pp.538-544
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    • 2022
  • In existing ceramic mold manufacturing processes, inorganic binder systems (Si-Na, two-component system) are applied to ensure the effective firing strength of the ceramic mold and core. These inorganic binder systems makes it possible to manufacture a ceramic mold and core with high dimensional stability and effective strength. However, as in general sand casting processes, when molten metal is injected at room temperature, there is a limit to the production of thin or complex castings due to reduced fluidity caused by the rapid cooling of the molten metal. In addition, because sodium silicate generated through the vitrification reaction of the inorganic binder is converted into a liquid phase at a temperature of 1,000 ℃. or higher, it is somewhat difficult to manufacture parts through high-temperature casting. Therefore, in this study, a high-strength ceramic mold and core test piece with effective strength at high temperature was produced by applying a Si-Na-Ti three-component inorganic binder. The starting particles were coated with binary and ternary inorganic binders and mixed with an organic binder to prepare a molded body, and then heat-treated at 1,000/1,350/1,500 ℃ to prepare a fired body. In the sample where the two-component inorganic binder was applied, the glass was liquefied at a temperature of 1,000 ℃ or higher, and the strength decreased. However, the firing strength of the ceramic mold sample containing the three-component inorganic binder was improved, and it was confirmed that it was possible to manufacture a ceramic mold and core via high temperature casting.

Physical, Mechanical Properties and Freezing and Thawing Resistance of Non-Cement Porous Vegetation Concrete Using Non-Sintering Inorganic Binder (비소성 무기결합재를 사용한 무시멘트 다공성 식생콘크리트의 물리·역학적 특성 및 동결융해저항성 평가)

  • Kim, Hwang Hee;Kim, Chun Soo;Jeon, Ji Hong;Park, Chan Gi
    • Journal of The Korean Society of Agricultural Engineers
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    • v.56 no.5
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    • pp.37-44
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    • 2014
  • The physical, mechanical and freezing and thawing properties of non cement porous vegetation concrete using non-sintering inorganic binder have been evaluated in this study. Four types of porous vegetation concrete according to the binder type is evaluated. The pH value, void ratio, compressive strength, repeated freezing and thawing properties were tested. The test results indicate that the physical, mechanical and repeated freezing and thawing properties of porous vegetation concrete using the non-sintering inorganic binder is increased or equivalent compared to the porous vegetation concrete using the blast furnace slag + cement and hwang-toh + cement binders. Also, Vegetation monitoring test results indicate the porous vegetation concrete using the non-sintering inorganic binder have increasing effects of vegetation growth.

A Study on the Degradation of Isopropyl Alcohol with $TiO_2-Coated$ Plastic Optic Fibers (광촉매 코팅 광섬유의 IPA 분해 특성 연구)

  • Yu Dong-Sik;Joo Hyun-Ku;Ha Jin-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.6 no.4
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    • pp.337-341
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    • 2005
  • The degradation of IPA according to coating conditions was examined by $TiO_2/P-25-coated$ POF. In the photoactivity of $TiO_2-coated$ POF, ethanol solvent was higher activity than other solvents. Inorganic(KR-400), organic(A-9540) and inorganic$\cdot$organic hybrid(GPTMS, TMOS) resins were used as binder. Organic binder(A-9540) showed the highest activity for degradation of IPA, but organic binder was decomposed by $TiO_2$. Inorganic binder had lower binder ability than others, and lower adhesive than organic binders. In TMOS as inorganic · organic hybrid binder, activity of IPA degradation was decreased by addition of TMOS when the ratio of TMOS and P-25 was changed from 0.05 to 1.

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A Study on Stability of Inorganic Binder for Application as Conservation Material for Stone Monuments (석조문화재 보수물질로의 적용을 위한 무기질 바인더 안정성 연구)

  • Kim, Dae Sik;Do, Jin Young;Cho, Hyen Goo
    • Journal of the Mineralogical Society of Korea
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    • v.27 no.4
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    • pp.251-262
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    • 2014
  • Inorganic binders were studied in order to apply a conservation material for stone monument. A pure inorganic binder and 3 species of inorganic binder which contain additives on the basis of a pure inorganic binder were selected as test samples. Through the application of inorganic binders on Geochang granite investigate their influences on stone. pH 4.0 and 5.6 acid solution, respectively were manufactured on the basis of the acidity of domestic rainfall. Alkaline water with pH 8.0 and deionized water with pH 6.85 were prepared as control group. Changes in weights of inorganic binders were not definite according to the acidity of water while weight losses in inorganic binder type were greater after reaction with the water. The compressive strengths of pure inorganic binder was largest before the test but its decrease rate were larger after reaction with the water. Water absorption rate of inorganic binders are 6.72 to $12.44kg/m^2{\cdot}t^{1/2}$ after reaction with the water. Such high absorption was considered that it forced water to move deep into inorganic binder and made the components of inorganic binder dissolve. Acidities of the water of pH 4.0, 5.6, 6.85 and 8.0, respectively were changed to pH 9.0-10.0 after reaction with the inorganic binders. Ion concentrations in the water changed after reaction with the inorganic binders and $Mg^{2+}$, and $K^+$ significantly increased, dissolved from the binder. The high concentration of ions detected showed that the binder reacted with water and formed white salts with high solubility such as $MgSO_4{\cdot}nH_2O$, $KNO_3$. Ion concentrations significantly decreased from the binder after treatment with consolidant and water repellent.

A Study on the Thermal Conductivity of Inorganic Insulation Properties According to the Binder Types (바인더 종류에 따른 무기단열재의 열전도 특성에 관한 연구)

  • Jeon, Chanki;Lee, Jaeseong;Chung, Hoon;Park, Jongpil;Shim, Jaeyeong
    • Journal of the Society of Disaster Information
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    • v.12 no.3
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    • pp.286-291
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    • 2016
  • In this study, we conducted about the manufacture of a non-combustible inorganic insulation by replacing the binder type for satisfaction of thermal conductivity for developing a lightweight inorganic insulation. Thermal conductivity was measured using a machine of HFM-436. We made samples are inorganic insulation by using SH-1(liquid) of S company and SH-2(solids). By Mixing Pearlite and SH-4(Liquid) was produced as insulation sample 2. Each was shaped into a binder and pearlite in the frame. After complete drying, thermal conductivity was measured by using HFM-435. The thermal conductivity was determined using two different binder. We analyzed the effect on thermal conductivity in binder.

A Fundamental Study on Sulfate Resistance of Inorganic Binder with High Acid Resistance (고내산성 무기바인더의 내황산성에 관한 기초적 특성 연구)

  • Choi, Jung-Gu;Lee, Gun-Cheol;Lee, Gun-Young;Ko, Dong-Guen;Gao, Shan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.11-12
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    • 2015
  • This study analyzed sulfate resistance of strongly acid-resistant inorganic binder based on industrial byproducts. According to the study experiment, compared to OPC mixture, the mixture of high acid-resistant inorganic binder had excellent chemical resistance against 10% H2SO4 solution. In the case of ordinary portland cement, its sample with 28 days of immersion had severe corrosion on its mortar erosion part, and thus external appearance was damaged greatly, and compression strength decreased by around 57% and more.

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Strength Characteristic according to the 80℃ Water Curing Time Variation of the Ternary System Inorganic Binder (3성분계 무기결합재의 80℃ 수중양생 시간변화에 따른 강도특성)

  • Lee, Jin-Woo;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.100-101
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    • 2014
  • The global warming because of the CO2 emission and solution about this emerge as the international enviroment problem. Particularly, it is the absolutely it is needed for reducing the CO2 in the cement industry and harmful material actual condition. And the construction of home and abroad and material manufacturers tries for the technology development for the carbon dioxide and harmful material reduction which the portland cement in manufacture is usually emitted along with the increase of concerns about the environment-friendly concrete and panel. Therefore, in this research, the compressive strength of the inorganic binder and flexural strength tries to be measured in order to draw the inappropriate high temperature cure time of the ternary system inorganic binder using the blast furnace slag, red mud, silica fumewhich is the industrial byproduct with the cement substitute material, and etc.

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A Study on the Hardening Characteristics of Alumino-Silicate Inorganic Binder Using Red-Mud according to Curing Temperature (레드머드를 활용한 알루미노 규산염계 무기결합재의 양생온도별 경화특성에 관한 연구)

  • Lee, Yeong-Won;Kang, Suk-Pyo;Lee, Jun;Kim, Jae-Hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.259-262
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    • 2012
  • Recently, as the national policy of green growth is promoted, construction field also makes an effort to reduce CO2 gas released when producing cement continuously. In other words, as the method solving environmental pollution and resources exhaustion, lots of mineral material compounds such as blast furnace slag powder which is industrial by-product, fly ash, red mud, etc. are examined to bo used as the substitute good of cement Therefore this study is to investigate the hardening characteristics of alumino-silicate inorganic binder using red-mud used as a accelerator of industrial by-product such as fly ash and blast furnace slag powder according to curing temperature. As a result, it is effective to use red-mud as the accelerator of inorganic binder with other additory accelerators.

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Performance Evaluation of Carbon-Reducing Soil Pavement using Inorganic Binder (무기계 바인더를 이용한 탄소저감형 흙포장의 성능평가)

  • Yoo, Ji Hyeung;Kawk, Gi Bong;Kim, Dae Sung
    • International Journal of Highway Engineering
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    • v.17 no.6
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    • pp.19-26
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    • 2015
  • PURPOSES : This study intends to develop an inorganic soil pavement material using industrial by-products and to evaluate its applicability as a road pavement material. METHODS : In this study, a compressive strength experiment was conducted based on the NaOH solution molarity and water glass content to understand the strength properties of the soil pavement material according to the mixing ratio of alkali activator. In addition, the strength characteristic of the inorganic soil pavement material was analyzed based on the binder content. The performance of the soil pavement was evaluated by conducing an accelerated pavement test and a falling weight deflectometer (FWD) test. RESULTS : As a result of the soil pavement material test based on the mixture ratio of alkali activator, it was identified that the activator that mixed a 10 M NaOH solution to water glass in a 5:5 ratio is appropriate. As a result of the inorganic soil pavement materials test based on the binder content, the strength development increased sharply when the amount of added binder was over 300 kg; this level of binder content satisfied 28 days of 18 MPa of compression strength, which is the standard for existing soil pavement design. According to the measured results of the FWD test, the dynamic k-value did not show a significant difference before or after the accelerated pavement testing. Furthermore, the effective modulus decreased by approximately 50%, compared with the initial effective modulus for pedestrian pavement. CONCLUSIONS : Based on these results, inorganic soil pavement can be applied by changing the mixture proportions according to the use of the pavement, and can be utilized as road pavement from light load roads to access roads.

Improving Strength in Casting Mold by Control of Starting Material and Process

  • Cho, Geun-Ho;Kim, Eun-Hee;Jung, Yeon-Gil
    • Journal of the Korean Ceramic Society
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    • v.53 no.5
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    • pp.541-547
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    • 2016
  • In developing high temperature molds with advantages of the sand and precision (investment) castings, mechanical properties of the mold were improved through homogeneous coating of starting powders with an inorganic binder and improvement of fabrication process. Beads with mullite composition were employed for properties of the mold under high temperature, which was compared with artificial sands. Precursors of silica and sodium oxide were used as starting materials for an inorganic binder to achieve homogeneous coating on the starting powders. Strength was enhanced by the glass phase converted from the inorganic binder through heat treatment process. Also, two kinds of process, wet and dry processes, were incorporated to prepare mold specimens. Consequently, fabrication process of the mold with superior strength and high temperature applicability, compared with the previous molds for sand casting, could be suggested through control of the starting material and enhancement of the vitrification efficiency.