• 제목/요약/키워드: Inner Surface Crack

검색결과 94건 처리시간 0.023초

Research on basic mechanical properties and damage mechanism analysis of BFUFARC

  • Yu H. Yang;Sheng J. Jin;Chang C. Shi;Wen P. Ma;Jia K. Zhao
    • Advances in concrete construction
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    • 제16권6호
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    • pp.277-290
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    • 2023
  • In order to study the mechanical properties of basalt fiber reinforced ultra-fine fly ash concrete (BFUFARC), the effects of ultra-fine fly ash (UFA) content, basalt fiber content, basalt fiber length and water reducing agent content on the compressive strength, splitting tensile strength and flexural strength of the composite material were studied through experimental and theoretical analysis. Also, a scanning electron microscope (SEM) was employed to analyze the mesoscopic structure in the fracture surface of composite material specimens at magnifications of 500 and 3500. Besides, the energy release rate (Gc) and surface free energy (γs) of crack tip cracking on BFUFARC in different basalt fiber content were studied from the perspective of fracture mechanics. Further, the cracking resistance, reinforcement, and toughening mechanisms of basalt fibers on concrete substrate were revealed by surface free energy of BFUFARC. The experimental results indicated that basalt fiber content is the main influence factor on the splitting tensile strength of BFUFARC. In case that fiber content increased from 0 to 0.3%, the concrete surface free energy at the tip of single-sided crack showed a trend of increased at first and then decreased. The surface free energy reached at maximum, about 3.59 × 10-5 MN/m. During the process of increasing fiber content from 0 to 0.1%, GC-2γS showed a gradually decreasing trend. As a result, an appropriate amount of basalt fiber can play a preventing cracking role by increasing the concrete surface free energy, further effectively improve the concrete splitting tensile performance.

외면 보수 용접이 원전 고온관 밀림노즐에서의 결함성장에 미치는 영향 (Effects of Outside Repair Welding on the Crack Growth in the Surge Nozzle Weld on the Hot Leg Side in a Nuclear Power Plant)

  • 나경환;윤은섭;박영섭
    • Journal of Welding and Joining
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    • 제29권2호
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    • pp.34-39
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    • 2011
  • Nickel-based austenitic alloys such as Alloy 82 and 182 had been employed as the weld metals in nuclear power plants (NPPs) due to their high corrosion resistance as well as good mechanical properties. However, since the 2000s, the occurrence of primary water stress corrosion cracking has been reported in conjunction with these alloys in domestic and oversea NPPs. In the present work, we assumed an imaginary crack at the inner surface of a surge nozzle weld that had previously experienced the outside repair welding, and constructed its finite element model. Finite element analysis was performed with respect to the heat transfer, and then to the residual stress for obtaining the total applied stress distributions. These stress distributions were finally converted to the stress intensity factors for estimating crack growth rate. From the comparison of crack growth rate curves for the cases of no repair welding and outside repair welding, it was found that the outside repair welding did not exhibit negative effect on the crack growth for the surge nozzle under consideration in this work; in both cases, the cracks stopped growing before they became the through-wall cracks.

선형적으로 변하는 단면적을 가진 균열에서의 누설률 평가 (Evaluation of Leak Rate Through a Crack with Linearly-Varying Sectional Area)

  • 박재학
    • 대한기계학회논문집A
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    • 제40권9호
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    • pp.821-826
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    • 2016
  • 원자력 배관 설계에는 파단전 누설(leak before break, LBB) 개념이 사용되고 있다. LBB 개념의 적용을 위해서는 관통균열을 통한 누설률을 정확하게 예측할 수 있어야 한다. 단면적이 일정한 관통균열에 대한 누설률 해석은 많이 이루어지고 있으나 실제 관찰되는 관통균열에서는 배관 내면 쪽과 외면 쪽의 단면적이 다른 경우가 많이 발생된다. 따라서 본 논문에서는 유동경로를 따라 선형적으로 변화하는 단면적을 가진 관통균열에 대하여 누설률을 평가하여 단면적의 분포가 누설률에 미치는 영향을 살펴보았다. 또한 클래딩 등에 의하여 두께 방향으로 이중 재료로 된 배관에 존재하는 관통균열에 대해서도 누설률을 평가하여 유동경로를 따라 달라지는 균열면 형태학적 변수가 누설률에 미치는 영향을 살펴보았다.

배관에 존재하는 원주방향 표면균열에 대한 파괴거동 해석 (I) -J-적분 예측식 - (Fracture Behavior Estimation for Circumferential Surface Cracked Pipes (I) - J-Integral Estimation Solution -)

  • 김진수;김윤재;김영진
    • 대한기계학회논문집A
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    • 제26권1호
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    • pp.131-138
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    • 2002
  • This paper provides the fully plastic J solutions for circumferential cracked pipes with inner, semi- elliptical surface cracks, subject to internal pressure and global bending. Solutions are given in the form of two different approaches, the GEF/EPRl approach and the reference stress approach. For the GE/EPRl approach, the plastic influence functions for fully plastic J are tabulated based on extensive 3-D FE calculations using the Ramberg-Osgood (R-O) materials, covering a wide range of pipe and crack geometries. The developed GEf/EPRl-type fully plastic J estimation equations are then re-formulated using the concept of the reference stress approach for wider applications. Based on the FE results, optimized reference load solutions for the definition of the reference stress are found for internal pressure and for global bending. Advantages of the reference stress based approach over the GE/EPRl-type approach are fully discussed. Validation of the proposed reference stress based J estimation equations will be given in Part II, based on 3-D elastic-plastic or elastic creep FE results using typical tensile properties of stainless steels and generalized creep- deformation behaviours.

생산 현장을 위한 TWB 도어 인너 패널 성형해석 (Forming Analysis of TWB Inner Door Panel Considering Workshop Aspects)

  • 이광식;김동직;한영호;송윤준
    • 소성∙가공
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    • 제15권4호
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    • pp.289-294
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    • 2006
  • To reduce automobile parts weight, TWB(tailored welded blank) forming is widely used in panel forming. But products used TWB forming process have many defect, wrinkle, crack and springback. So study of TWB forming process character is very important. In this study one of the current problems of TWB forming was analyzed, especially for the try-out process of inner door panel without frame. A comparison was made between actual measurements and prediction of forming analysis for formability and springback. Also a new analysis die model which have additional plane on die surface was proposed to correct result of forming analysis. This proposed method overcomes the difference for TWB forming result between try-out and analysis.

심리스 튜브 제조공정 시 피어싱 플러그의 파손거동 (Failure Behavior of Piercing Plug during Seamless Tube Manufacturing Process)

  • 임영빈;윤정모
    • 열처리공학회지
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    • 제30권5호
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    • pp.207-214
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    • 2017
  • In this study, failure behavior of piercing plug for seamless tube manufacturing process was studied. Three different kinds of passed piercing plugs (10, 90, 215 times) were prepared. The shape deformation of the passed piercing plugs was observed by 3D coordinate measuring machine, and the oxidized layer on the surface of piercing plug was observed by optical microscopy. The length reduction of piercing plug presented at 215 times passed plug. It was found that the oxidized layer consisted of outer scale, inner scale and internal oxidation layers, and the inner scale layer had vertical cracks, and interfaces had horizontal cracks. We proposed the failure mechanism of piercing plug during seamless tube manufacturing process based on the formation of vertical and horizontal crack.

Tribological Behavior of Boundary Lubricated Sliding Surfaces Using Three Different Spacing of Surface Profiles

  • Oh, Se-Doo;Lee, Young-Ze
    • Journal of Mechanical Science and Technology
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    • 제16권11호
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    • pp.1428-1434
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    • 2002
  • The ball-on-disk type sliding tests with boundary lubricated steels were carried out to verify the effect of initial spacing in surface profiles on wear and scuffing. Three kinds of surface spacing, which are closely related with initial surface micro-cracks on sliding surfaces, were produced on AISI 1045 steel surfaces using different grinding and polishing processes. Frictional forces and time to scuffing were measured, and the shape and amount of wear particles were analyzed to compare the with original surface profiles. From the tests, it was confirmed that the size of wear particles are related closely to the original spacing of the surface profile. The time to failure and amount of wear were sensitive to the surface spacing. The wider surface spacing shows much longer sliding life and smaller amount of wear than the others. Time to scuffing was increased with increasing surface pro(lie spacing. The size of wear particles increased while the wear and wear rate K were decreased with an increase in surface spacing. After the sliding tests, surface cracks of inner parts of the wear track formed due to scuffing were observed and compared among the specimens having the different surface spacing.

경계윤활에서 표면의 스페이싱에 따른 마찰 및 마멸 특성 (The Friction and Wear of Boundary Lubricated Sliding Surfaces Using Three Different Surface Profile Spacing)

  • 오세두;이영제
    • Tribology and Lubricants
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    • 제17권5호
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    • pp.399-405
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    • 2001
  • In this paper the ball-on-disk type sliding tests with boundary lubricated steels were carried out to verify the relation between surface profiles and wear as well as scuffing. Three kinds of surface roughness and asperity radius were produced on AISI 1045 steels using the different processes of grinding and polishing. Frictional forces and time to scuffing were measured. Also, the shape and amount of wear particles were analyzed to compare with original profiles. From the tests, it was confirmed that the size of wear particles are very related to original surface profile. The time to failures and wear amounts were sensitive to the surface spacing. The large surface spacing shows much longer sliding life and smaller wear amount than the others. Time to scuffing was increased with increasing surface profile spacing. The sire of wear particles was increased and the amount was decreased with increasing surface profile spacing. Wear volume and wear rate K were decreased with increasing surface profile spacing. And after sliding tests, surface cracks of inner parts of the wear track occurred scuffing were observed and compared the differences about each specimen having the different surface profile spacing.

재료의 표면파괴와 마멸특성에 대한 표면 형상의 영향 (The effect of surface profile on wear and scuffing of bounda lubricated sliding surfaces)

  • 오세두;이영제
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.64-71
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    • 2001
  • In this paper the ball-on-disk type sliding tests with boundary lubricated steels were carried out to verify the relation between surface profiles and wear as well as scuffing. Three kinds of surface roughness and asperity radius were produced on AISI 1045 steels using the different processes of grinding and polishing. Frictional forces and time to scuffing were measured. Also, the shape and amount of wear particles were analyzed to compare with original profiles. From the tests, it was confirmed that the size of wear particles are very related to original surface profile. The time to failures and wear amounts were sensitive to the surface spacing. The large surface spacing shows much longer sliding life and smaller wear amount than the others. Time to scuffing was increased with increasing surface profile spacing. The size of wear particles was increased and the amount was decreased with increasing surface profile spacing. Wear volume and wear rate K were decreased with increasing surface profile spacing. And after sliding tests, surface cracks of inner parts of the wear track occurred scuffing were observed and compared the differences about each specimen having the different surface profile spacing.

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플라이애쉬 시멘트 모르터를 사용한 비탈형 영구거푸집 개발에 관한 실험적연구 (An Experimental Study on The Development of fly-ash Cement Mortal Permanent)

  • 김형남;김우재;김성식;김영희;정상진
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 봄 학술발표회 논문집(I)
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    • pp.481-486
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    • 1999
  • According to results of this research Fly-ash Cement permanent-form production was found to be possible by fly-ash mortal. The compress strength 350kg/$\textrm{cm}^2$, banding strength 120kg/$\textrm{cm}^2$ were possible material separting and bleeding by excessive W/C rate was decreased permanent-form made by polymer solved high price of polymer by fly-ash. Model material was made by result of first research. There were no minute-crack on beam form and out surface of form was very smooth, So filling degree seemed desirable length of form after steaming curing was maintained as expected. with these results production of form seemed possible. In the banding load test, fly-ash showed increase of maxim load 12% than RC. in the case of minute-crack, comparing with RC, fly-ash showed no crack at connect. at the first stage under continuing loading size of crack increased. These phenomena seemed to be based on contribution of stress of inner bars in permanent-form. in the test of defection, fly-ash shower about 10% beam load increase than RC. in the case of beam defection, RC showed sudden decrease of tolerance at maxim load and total breaking, but permanent-form showed breaking of bending maintaining defection with contribution of steel stress ($\Phi$6 wire-mash). There phenomenic seemed to be attributed to increase of surface and steel tolerance of form. According to construction explacemaion, it was guessed that each panel was constructed by conner-steels in form edge. so cohesiveness was small. on these bases. keeping width of horizontal band 30cm, form-panel of 20mm width was found to be of use. Permanent-form was found to be efficient in compressibleness, defection, safety and use of Fly-ash mortal.

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