• Title/Summary/Keyword: Injection-Press Molding

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Investigation into a Chemical Cracking and the Measurement of Stress in a Polycarbonate Specimen through Deformation Jig (변형지그를 이용한 폴리카보네이트 시편의 케미컬 크랙킹 및 응력측정에 관한 연구)

  • Yoo, Seo Jeong;Hong, Hyoung Sik;Lyu, Min-Young
    • Polymer(Korea)
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    • v.38 no.5
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    • pp.645-649
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    • 2014
  • The causes of residual stress in an injection molded part are high temperature variation and shear stress during molding process. Chemical cracking test is one of the methods of measuring residual stress and cracks are developed according to the degree of residual stress. In this study, the relationship between chemical cracking and exerted stress have been investigated. Deformation jig was designed and used to give a stress through deformation in a specimen. Specimens were molded by a hot press using polycarbonate (PC) and annealed to remove residual stresses in the specimens. Specimens were fixed in the deformation jig and immersed into the solvent to create cracks in the specimens. Solvents were prepared by using tetrahydrofuran and methyl alcohol. As stress accordance with the deformation in the specimen increased, the frequency and density of cracks in the specimen also increased. The results of this study can be used for the measurement of residual stress quantitatively in an injection molded PC product using a chemical cracking method.

Fabrication of Natural Fiber Composites through Hot Press and Analysis of Interfacial Adhesion (고온 프레스를 이용한 자연섬유 복합재료 제조와 계면 결합 분석)

  • Yi, Jin W.;Hwang, Byung S.;Lee, Jung H.;Nah, Chang W.
    • Journal of Adhesion and Interface
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    • v.7 no.2
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    • pp.26-31
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    • 2006
  • In order to effectively improve interfacial adhesion strength between polypropylene (PP) and jute fiber, we particularly incorporated maleic anhydride grafted PP (MAPP) into the matrix through the environment-friendly process without an additional method of process and had better mechanical performances by providing the alignment into the natural fiber than those of the conventional fabrication technology such as an extrusion or injection molding. We also proposed hot pressing method which applied relatively low shear to the composites and confirmed the chemical bonds among the functional groups of MAPP and jute using FT-IR approach. The concentration of MAPP for maximum tensile strength and modulus was optimized at 3 wt%. Flexural properties had no noticeable tendency to increase with MAPP contents compared to tensile strength, which could probably be explained by the degree in wetting of PP/MAPP matrix.

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