• Title/Summary/Keyword: Injection uniformity

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The Effects of Injection Molding Conditions on Uniformity and Brightness of Light Guide Plate (도광판의 균일도 및 휘도에 사출성형조건이 미치는 영향)

  • Lee Sung-Hee;Kim S.W.;Lee H.S.;Kim J.D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1609-1612
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    • 2005
  • The effects of injection molding conditions on the uniformity and brightness of light guide plate(LGP) with micro-patterns were investigated in the present study. An injection molding system for stampers with mirco-pattern was designed and manufactured to perform experiment. Variations of injection molding speed, mold and melt temperature for LGP were considered in this work. Also, injection molding characteristics of LGP were investigated by numerical analysis using plastic injection molding commercial code. It was shown that injection molding conditions such as injection speed, melt temperature and mold temperature can have an effect on the uniformity and brightness of light guide plate.

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Comparison of Injection Uniformity as the Dividing Plate Installation in Fuel Manifold (연료 매니폴드내의 분리판 장착에 따른 분사균일성 비교)

  • Yoo Doc-Koon;Cho Won-Kook;Seol Woo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.130-134
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    • 2006
  • The injection uniformity of the fuel manifold in a liquid rocket engine has been analyzed with dividing plates to improve the cooling performance at the face plate. Three dimensional computational fluid dynamics analysis has been performed to compare the injection uniformity for 5 candidate designs and has been verified to compare with the measured data for the optimal manifold design. For the case I and II, the coolant mass flux increases as the whole working fluid is enforced to flow under the dividing plate. The injection uniformity decreases due to the variation of mass flux at the end of dividing plate and the concentration of mass flow rate at the center of manifold. However case III and IV have uniform injection performance due to reduced mass flux concentration as the coolant can flow along both upper passage and lower passage of the dividing plate. Among the candidate designs, case IV is thought to be the optimal dividing plate with regard to cooling performance and injection uniformity.

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A development of automated polishing apparatus for surface quality and uniformity of multi-cavity preform injection mold core (Multi-cavity 프리폼 사출 금형 코어의 표면 품질 및 균일도 향상을 위한 연마 자동화 기구 개발)

  • Lee, Jeong-Won;Seo, Keum-Hee;Yoon, Gil-Sang
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.41-45
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    • 2014
  • Automated polishing apparatus based on the research have been developed. The research is improvement of polishing process for surface quality and uniformity improvement of preform injection mold core. Surface quality of preform core have influence on ejecting and product quality after injection molding. Thus, the current being made by hand to automate the polishing process, the surface of the preform to improve the quality and uniformity improvement. First made a division by analyzing manual process a step-by-step. And draw a mechanism for converting mechanical movement. Automated polishing apparatus for preform core was developed, through which shortens production time and were able to secure the safety of the worker.

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A Study on Determining Optimal Gate Positions for Cavity Fill-Uniformity in Injection Molding Design (사출성형 설계에서 캐비티 충전 균형을 위한 수지 주입구의 최적 위치 결정에 관한 연구)

  • Park, Jong-Cheon;Seong, Yeong-Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.21-28
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    • 2010
  • This study shows an optimization procedure for an automatic determination on the gate position to ensure the fill-uniformity within a part cavity by using the injection molding simulation. For an optimization, the maximum pressure-difference within a part cavity induced at the stage of filling is used to evaluate degree of fill-uniformity. In addition, a direct search scheme based on the reduction of design space is developed and applied in the optimization problem. This corresponding proposed methodology was applied in the optimization on the gate location for a CD-tray molding, as a result, showed the improvement of the fill-uniformity within the cavity.

KSR-III 매니폴드의 추진제 분사균일성 해석

  • Cho, Won-Kook
    • Aerospace Engineering and Technology
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    • v.1 no.2
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    • pp.113-122
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    • 2002
  • A numerical analysis on the uniformity of propellant injection velocity of KSR-III has been carried out to give design improvements. Injector holes were approximated as porous media with the same pressure drop . The injection velocity is higher at the opposite side of the inlet for both LOX and fuel due to the static pressure rise in the stagnation region. Flow passages at the vertical circular plate in the LOX dome increase the uniformity of LOX injection. Little change was observed in the injection uniformity and pressure drop for the slanted LOX passage. Also provided were the O/ F ratio distributions from the oxidizer/ fuel injection velocity analysis.

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In-Plane Deformation Analysis and Design of Experiments Approach for Injection Molding of Light Guide Plate for LCDs

  • Lee Ho-Sang
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.1
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    • pp.51-56
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    • 2006
  • A computer code was developed to simulate both the thermal stresses introduced during the post-filling stage and the in-plane deformation after ejection process by finite element method based on the plane stress theory. The computer simulation was applied to the mold design of a 2 inch light guide plate (LGP) for thin film transistor (TFT)-liquid crystal displays (LCD). With injection molding experiments based on the design of experiments (DOE) technique, the influences of the processing conditions in injection molding on brightness and uniformity of the LGP were investigated, and the optimal processing parameters were selected to increase the brightness and uniformity. The verification experiment showed that the brightness and uniformity of the LGP were increased dramatically under the selected optimal processing conditions.

Effect of a Suspended Overhead Sprayer with Sector Formed Injection Nozzles on Spraying Uniformity (두상관수장치의 부채꼴분사노즐 설치위치가 살수균일성에 미치는 영향)

  • 김명규;정태상;민영봉
    • Journal of Bio-Environment Control
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    • v.8 no.4
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    • pp.223-231
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    • 1999
  • The one of basic functional conditions of suspended overhead sprayer, which is openly made use of irrigating on bedding plants in greenhouse, is to be kept the growing uniformity of bedding plants by making uniformly the spraying irrigation depending on the distribution of sprayed water. This study was performed to find out the optimum position of sector formed injection nozzle which is placed from the top of plant 0 the tip of the nozzle to keep spraying uniformity. The test of spraying distribution using a overhead sprayer, which was installed in a row of sector formed injection nozzles, was performed The measuring factor to represent spraying distribution was the water weight filled in each cup when the overhead sprayer was moving across the upside of the cups which were placed directly under the nozzles on keeping the distance from nozzle tip. The test results were as following , The standard mr of weights of each cup filled with spraying water was lower values at Position far from more than 60cm under nozzle tip. The driving speed variation of sprayer was not effected on spraying uniformity but the spraying water weight was inversely proportioned to the speed. To make best spraying uniformity, it was represented that the tip of the nozzle is positioned to keep the distance which the top of plants is placed at the second cross point of each injection sector of nozzles.

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Study on Spray Characteristics of Single-Hole GDI Injector according to Nozzle Hole Diameter - (2) Comparison of Spray Uniformity and Atomization Characteristics (노즐 홀 직경에 따른 단공 GDI 인젝터의 분무 특성 연구 - (2) 분무 균일도 및 미립화 특성 비교)

  • Park, Jeonghyun;Ro, Seungcheon;Chang, Mengzhao;Park, Suhan
    • Journal of ILASS-Korea
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    • v.25 no.4
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    • pp.154-161
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    • 2020
  • A single spray plume is the basic unit of the entire spray plume and is an important factor in understanding the spray characteristics. However, since the multi-hole GDI injector has a narrow spray angle, the superposition of the spray plumes occurs severely. Therefore, the spray uniformity and the spray atomization characteristics of a single spray plume were analyzed in this study using a single-hole GDI injector. Five single-hole GDI injectors with different nozzle hole diameters were used in the experiment. The uniformity of the spray was evaluated through the analysis of the spray pattern images. In addition, the atomization characteristics were compared using the diameter distribution of the spray droplets obtained using PDPA. As a result, the larger diameter of the nozzle hole, the less uniformity of the spray, and the injection pressure did not have a significant effect on the spray uniformity. It is judged that the surface roughness of the injector has a greater effect on spray uniformity than the diameter of the nozzle hole. Also, the size of the spray droplets increased sharply when the diameter of the nozzle hole was 230 ㎛.

A Study on the Injection Molding for the Light Guide Plate of a Small Sized LCD (2) : Influences of Processing Conditions on the Brightness (소형 LCD 도광판의 사출성형에 관한 연구 (2) : 공정조건이 휘도에 미치는 영향)

  • 이호상
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.341-348
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    • 2002
  • For the light guide plate of the TFT-LCD, there have been increasing demands for higher brightness, thin and light-weight design, and lower power consumption. To meet these demands, a micro-prism-type frontlight that integrates a prismatic sheet and a light-guiding plate has been developed. In this paper, the influences of processing conditions on the brightness were studied lot the injection molding of the light guide plate. Based on the experiment with an actual mold, the design of experiments and the neural network theory were used lot choosing the optimal processing parameters to increase the brightness and the uniformity. The verification experiment also showed that the brightness and the uniformity were increased dramatically with the chosen processing conditions.

The Effect of Mixing Rate and Multi Stage Injection on the Internal Flow Field and Combustion Characteristics of DISI Engine Using Methanol-gasoline Blended Fuel at High Speed / High Load Condition (고속 고부하 상태의 DISI 엔진에서 메탄올-가솔린 혼합연료의 연료 혼합비와 2단 분사가 엔진 내부유동 및 연소특성에 미치는 영향)

  • Bae, Jinwoo;Seo, Juhyeong;Lee, Jae Seong;Kim, Ho Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.15-24
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    • 2013
  • Numerical studies were conducted to investigate the internal flow field and combustion characteristics of DISI engine with methanol blended in gasoline. Dual injection was applied and the characteristics were compared to single injection strategy. The amount of the fuel injection was corresponded to air-fuel ratio of each fuel for complete combustion. The preforming model in this study, software STAR-CD was employed for both modeling and solving. The operating speed condition were at 4000 rpm/WOT (Wide open throttle) where the engine was fully warmed. The results of single injection with M28 showed that the uniformity, equivalence ratio, in-cylinder pressure and temperature increased comparing to gasoline (M0). When dual injection was applied, there was no significant change in uniformity and equivalence ratio but the in-cylinder pressure and temperature increased. When M28 fuel and single injection was applied, the CO (Carbon monoxide) and NO (Nitrogen oxides) emission inside the combustion chamber increased approximately 36%, 9% comparing with benchmarking case in cylinder prior to TWC (Three Way Catalytic converter). When dual stage injection was applied, both CO and NO emission amount increased.