• Title/Summary/Keyword: Injection port design

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An Experimental Study on the Measurement of Flow Field in a Direct Diesel Engine Using a Single Cylinder Visualization Engine (가시화 엔진을 이용한 직분식 디젤엔진내의 유동장 측정에 관한 연구)

  • Han, Yong-Taek;Hwang, Kyu-Min;Lee, Ki-Hyung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.129-137
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    • 2006
  • This paper studies the effects of the swirl for the variation of intake port configuration that is key parameters in the flow field of direct injection diesel engines. In-cylinder flow characteristics is known to have significant effects on air-fuel mixing, combustion, and emissions. To investigate the effects of the swirl flow, various rpm(250, 500, 750) and two different intake port were used. And to evaluate the swirl motion in the flow field visualization engine, steady state flow test was conducted. Helical port intake port and SCV(Swirl Control Valve) were selected as the design parameters to increase the swirl flow and parametric study was performed. In the case of non-SCV, intake flow rate and non-dimensional swirl ratio were higher than those of SCV for the swirl head type. So, we could strengthen the swirl in the flow field with the swirl head type and don't using SCV. From the results of steady state flow test, non-swirl head type has the most good advantage for intake flow rate, and also the flow rate could be increased by using the SCV slightly. The effects of the type of engine head on intake air flow capability are dominant with respect to the existence of the SCV. We could measure the qualitative grade of swirl by capturing the scattering signal of microballoon from ICCD camera in the visualization diesel engine.

Vortex Cavitation Inception Delay by Attaching a Twisted Thread (Twisted thread에 의한 보텍스 캐비테이션 초생지연)

  • Park, Sang-Il;Lee, Seung-Jae;You, Guek-Sang;Suh, Jung-Chun
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.3
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    • pp.259-264
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    • 2014
  • Tip vortex cavitation (TVC) is important for naval ships and research vessels that require raising the cavitation inception speed to maximum possible values. The concepts for alleviating the tip vortex are summarized by Platzer and Souders (1979), who carried out a thorough literature survey. Active control of TVC involves the injection of a polymer or water from the blade tip. The main effect of such mass injection (both water and polymer solutions) into the vortex core is an increase in the core radius, consequently delaying TVC inception. However, the location of the injection port needs to be selected with great care in order to ensure that the mass injection is effective in delaying TVC inception. In the present study, we propose a semi-active control scheme that is achieved by attaching a thread at the propeller tip. The main idea of a semi-active control is that because of its flexibility, the attached thread can be sucked into the low-pressure region closer to the vortex core center. An experimental study using a scale model was carried out in the cavitation tunnel at the Seoul National University. It was found that a flexible thread can effectively suppress the occurrence of TVC under the design condition for a model propeller.

A Study of Downsizing Effect on Turbocharged LPG Direct Injection(T-LPDI) Engine with Startability Improvement by Optimization of Fuel Control System (LPG 직분사 엔진의 다운사이징 효과 및 시동성 개선을 위한 연료 제어시스템 최적화에 관한 연구)

  • Lim, Jongsuk;Kim, Dowan;Park, Hanyong;Song, Jinoh;Han, Junghwan;Yook, Chulsoo;Park, Seongmin;Shin, Yongnam
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.6
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    • pp.619-626
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    • 2016
  • The new 1.4 L turbocharged LPG direct injection (T-LPDI) engine is presented in this paper to improve the fuel efficiency of the vehicles installed with the 2.0 L LPG port fuel injection (LPI) engine, while maintaining the performance as a downsizing concept for the new engine platform development. Firstly, the return type high pressure LPG fuel supply system is designed and mounted in the new 1.4 L T-LPDI engine. As a result, this new engine shows a much better WOT performance and approximately 8 % of improved fuel economy level, as compared to the 2.0 L LPI vehicle. Secondly, the LPDI engine specific optimized design for high pressure fuel components and fuel injection control strategies are proposed and evaluated in order to overcome the restartability problem in a heat-soaked condition called the vapor lock phenomenon. Consequently, these experimental results illustrate a great potential for the developed 1.4 L T-LPDI engine as a possible substitute for the 2.0 L LPI engine.

Spray Behavior and Atomization Characteristics of Dual Stream Gasoline Injectors (2중 분류 가솔린 연료분사기들의 분무거동 및 미립화 특성)

  • Song, Bhum-Keun;Kim, Won-Tae;Kang, Shin-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.112-120
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    • 2005
  • The injector, which is used in a 4-valve gasoline engine, is required to be maintained the dual stream because of the design of dual intake port. In addition, the spray characteristics of fuel injector have strong influence on engine performance, exhaust emission, fuel consumption, and especially the cold start condition for the port injection. So, commercial gasoline injectors off different type were inspected. Those are 2 hole,4 hole, air shroud 4 hole, and air shroud 4 hole injector with separator. The spray behavior of dual stream was researched by the visualization system and PDPA system was employed to measure the droplet size. Atomization is one of the most important characteristic, so droplet size distributions and SMD are investigated. And the spray characteristics of each injector are also analyzed such as the spray tip penetration, spray angle, and separation angle.

In-Cylinder Fuel Distribution Measurements in a Lean Burn Engine (희박연소 엔진의 연소실내 연료분포 특성 연구)

  • Kim, K.S.;Lee, K.Y.
    • Journal of ILASS-Korea
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    • v.4 no.2
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    • pp.19-32
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    • 1999
  • The present study investigated the forms and behaviors of fuel during intake and compression process, and the initial flame stability in a lean burn engine modified as a single cylinder engine equipped with quartz windows for visualization. PLIF(Planar Laser Induced Fluorescence) method with KrF Excimer laser was used for measuring the fuel distributions. The principal design concept of the lean burn nin in this study is the axial stratification in the fuel distribution via fuel injection during intake process and different shapes of intake ports; helical and straight. The experiments showed that fuel flowed in as a vapor state in the early part of intake process and lots of this mixture mated down along the intake valve side cylinder wall, but in the latter part, a lot of fuel flowed in as a liquid state and this fuel stayed in the upper part of cylinder, after that the dense fuel cloud moved upward in the early of part compression process. It became clear that the fuel flowed in via straight port had a important role in the axial fuel stratification.

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Port-Fuel Injection Design Development of the Small Size Engine (소형엔진의 전자분사장치 설계개발)

  • Park, Sung-Young
    • Proceedings of the KAIS Fall Conference
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    • 2010.11b
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    • pp.921-924
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    • 2010
  • 기존의 소형엔진은 캬브레이터 연료 공급 장치를 사용하는 방식으로 연비 및 배기가스 성분이 매우 열악한 실정이다. 본 연구에서는 이러한 단점을 극복하기위하여 전자분사장치를 장착하기위한 설계 및 작동기법에 대한 연구를 수행하였다. 소형엔진은 저가의 범용 동력장치로서 전자화를 위하여 최소한의 제어장치 만으로 구성되어야 한다 일반적으로 전자화를 위해서는 크랭크 축과 캠축의 위상각 신호를 통하여 연료분사와 점화를 제어하는 것이 일반적인 통례이나 본 연구에서는 크랭크 축의 CPS센서와 흡기포트의 압력변동을 이용하여 연료분사와 점화를 제어하는 기구와 장치를 설계 개발하였다. 본 장치는 저가의 범용 엔진에 적용이 가능하며 제어반복성에도 우수한 특성을 보였다.

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Development of the Welded Bellows for KSTAR Vacuum Vessel (KSTAR 진공용기용 용접 Bellows 개발)

  • Her, N.I.;Kim, B.C.;Kim, G.H.;Hong, G.H.;Sa, J.W.;Kim, H.K.;Kim, K.M.;Bak, J.S.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1098-1102
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    • 2003
  • Vacuum vessel of the KSTAR(Korea Superconducting Tokamak Advanced Research) tokamak is a fully welded structure with D-shaped cross-section. According to the requirements of the physics design, sixteen horizontal ports, sixteen slanted ports, sixteen baking and cooling ports, and twenty-four top and bottom vertical ports are designed for the diagnostics, plasma heating, vacuum pumping, and baking and cooling. Bellows on these ports are used for flexible components to absorb the relative displacement due to the vacuum vessel thermal expansion and the electromagnetic force between the vacuum vessel and the cryostat ports. Fatigue strength evaluation was performed to decide the dimension of the bellows. In order to assure the quality of the bellows, a prototype bellows for the neutral beam injection port has been fabricated and tested prior to main fabrication. It was conformed that the prototype bellows has sufficient fatigue strength and vacuum reliability in the expected load conditions.

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A Study on the CAI Combustion Characteristics and Stratified Combustion to Extend the Operating Region Using Direct Injection Gasoline Engine (직접분사식 가솔린 엔진을 이용한 CAI 연소특성 및 운전영역 확대를 위한 성층 연소 특성에 관한 연구)

  • Lee, Chang-Hee;Choi, Young-Jong;Lim, Kyoung-Bin;Lee, Ki-Hyung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.25-31
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    • 2006
  • Controlled Auto Ignition(CAI) combustion has great potential in achieving significant increase in engine efficiency, while simultaneously reducing exhaust emissions. The process itself involves the auto ignition and subsequent simultaneous combustion of a premixed charge. In this study, NVO(Negative Valve Overlap) system was applied to a CAI engine in order to use residual gas. The fuel was injected directly to the cylinder under the high temperature condition resulting from heating the intake port to initiate CAI combustion. This paper introduced the valve timing strategy and experimental set-up. From this study, the effect of engine speed and valve timing on CAI combustion and exhaust emissions was clarified. In addition, stratified charge method was used to extend CAI operating region.

A Study on the Reinforcement Effect of Low Flow Mortal Injection Method Using Field Test (현장시험을 이용한 저유동성 몰탈주입공법의 보강효과에 관한 연구)

  • Junyeong Jang;Gwangnam Lee;Daehyeon Kim
    • The Journal of Engineering Geology
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    • v.33 no.4
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    • pp.599-609
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    • 2023
  • In the seismic retrofitting of harbor breakwaters in Korea, the recovery rate is often uncertain due to site conditions and site conditions, and problems continue to arise. Therefore, in this study, we analyzed the recovery rate and compressive strength of the improved material through drilling survey by grouting confirmation method after applying low-fluidity mortar injection method, and furthermore, we checked the elastic modulus by downhole test and tomography to confirm the reinforcement effect of soft ground after ground improvement. The experimental results showed that the average shear wave velocity of the ground increased from 229 m/s to 288 m/s in BH-1 and BH-3 boreholes to a depth of 28.0 m, and the average shear wave velocity of the ground to a depth of 30.0 m tended to increase from 224 m/s to 282 m/s in the downhole test. This is believed to be a result of the increased stiffness of the ground after reinforcement. The results of the tomographic survey showed that the Vs of the soft ground of the sample at Site 1 increased from 113 m/s to 214 m/s, and the Vs of the sample at Site 2 increased from 120 m/s to 224 m/s. This shows that the stiffness of the ground after seismic reinforcement is reinforced with hard soil, as the Vs value satisfies 180 m/s to 360 m/s in the classification of rock quality according to shear wave velocity.

Sectoral System of Innovation and R&D Support Service: Focused on the Case of NUC Electronics (산업별 혁신시스템과 R&D 지원서비스 : 엔유씨전자 사례를 중심으로)

  • Kim, Yong-yul
    • Journal of Korea Technology Innovation Society
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    • v.22 no.3
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    • pp.362-381
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    • 2019
  • The purpose of this study is to examine how two factors among various affecting factors of technological innovation, i.e. sectoral system of innovation and R&D support service, were actually applied in the case of NUC Electronics. This company has achieved high level of innovation performance through change of injection port and improvement of extracting rate. This was possible because each component of sectoral system of innovation system was matched with the innovation activity. The improvement of the performance in NUC Electronics was attributable to its own innovation efforts and R&D support service of government research institute. In the process of technological innovation, the company could receive high-level services in areas such as product design and virtual experiments that companies can not solve themselves. It can be said that the role of government and public institutions to support the shortage of SMEs was important. In terms of each component of sectoral system of innovation, we found that there were many opportunities of new technology; sustainability was low; imitation was easy; appropriability was low but it has dualily; accumulation of technology was relatively high, availability of external knowledge was high. At the same time, both of the company and the network played an important role, and market conditions were very favorable. In terms of R&D support services, it is a direct effect that a great deal of time and cost savings have been achieved through virtual experiments on the material and shape of the screw. As an indirect effect, the core competence of the company has been greatly strengthened by utilizing the momentum of technology development through external support, hence the company could establish the structure of virtuous circle of innovation.