• Elastomers and Composites
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• 제39권3호
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• pp.193-208
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• 2004

사출성형된 고분자 블렌드의 형태학적 상구조를 실험 및 이론적인 방법으로 연구하였다. 실험적인 연구로서, 형태학적 상구조에 미치는 사출속도, 사출온도 효과를 조사하였다. 이를 통하여 고분자 블렌드로 제조된 사출성형품에서 두께 위치에 따른 형태학적 상구조 변화를 뚜렷하게 관찰할 수 있었으며, 사출성형품 표면에 분산상이 가늘고 길게 변형되어있는 스킨층, 그안 쪽에 분산상이 다소 크고 변형이 되어있는 서브스킨층 및 사출성형품의 중심에 위치하고 분산상의 변형이 전혀 없는 코어영역이 존재함을 알 수 있었다. 실험적인 연구 결과를 토대로 고분자 블렌드의 사출과정에서 형성되는 형태학적 상구조를 예측하는 계산 알고리듬을 제시하였다. 상업화된 사출성형 해석용 프로그램에서 얻은 유동장 정보와 유동장에서 분산상의 거동에 관한 이론 및 실험식을 조합하여 사출성형된 고분자 블렌드의 형태학적 상구조를 예측할 수 있었다. 제시된 계산 알고리듬으로 사출온도 및 사출속도에 의한 형태학적 상구조의 변화를 잘 예측할 수 있었다.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2009년도 춘계학술대회 논문집
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• pp.55-56
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• 2009

A light guiding plate (LGP) with nanometer-sized patterns was fabricated by injection molding method which employed electrically healed mold and the transcription of injection-molded parts was investigated. A Ni stamper was fabricated using MEMS technology. The Ni stamper was then installed in a movable heated core which is a key part of the mold. Using this mold, injection-molded plastic LGP parts were manufactured at different mold temperatures and the effect of the temperature on the transcription of the parts was investigated.

• 한국정밀공학회지
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• 제25권12호
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• pp.100-106
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• 2008

In this paper, the injection molding process of automotive seat-back cover is analyzed in terms of simulation and of experiment. FE analysis was used to obtain molding conditions such as injection pressure, filling pattern, packing, shrinkage. Vacuum system for low pressure injection molding is developed in the experiment. Low pressure injection molded parts have been compared with conventional molded parts in terms of molding quality and mechanical properties. Based on the results, good product and the productivity improvement can be obtained in low pressure injection molding for automotive seat-back cover.

• 한국분말재료학회지
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• 제9권4호
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• pp.211-217
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• 2002

It is well known that the powder injection molding(PIM) process can overcome the shape limitations of traditional powder compaction, the costs of machining, the productivity limits of isostatic pressing and slip casting, and the defect and tolerance limitations of conventional casting. Increasing demands from industry for not only the dimensional accuracy nut mechanical strength in PIMed parts have had much effort focused on the investigation of mechanical properties of mechanical strength in PIMed parts have had much effort focused on the investigation of mechanical properties of sintered parts formed with high-strength metallic powders. The 17_4 PH $10\mu{m}$ were injection-molded into flat tensile specimens. Sintering of the compacts was carried out at the various temperatures ranging from 900 to $1350^{\circ}C$. Sintering behavior of the compacts and tensile properties of sintered specimens were investigated.

• 자원리싸이클링
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• 제13권3호
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• pp.43-49
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• 2004

플라스틱 재료는 재생이 가능한 열가소성 플라스틱과 재생이 거의 불가능한 열경화성 플라스틱으로 분류 할 수 있고, 본 연구에서는 재생이 가능한 열가소성 플라스틱 중 산업 및 생활 전반에 널리 사용되고 있는 PP. PA6, PC 및 PBT 재료의 재생 방안에 대한 기초 연구로서 재생 재료의 혼합비가 증가함에 따라 치수 정밀도에 미치는 영향을 고찰하였다.

• 한국기계가공학회지
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• 제2권3호
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• pp.62-68
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• 2003

In this study, an experimental work was performed to mold tensile specimens by using the injection molding machine. Melt temperature, mold temperature and the mixed rate of recycled resin were selected as processing parameters for studing the effect of those condition on the shrinkage and weight of molded parts. As a result, the shrinkage was increased with the higher mold and melt temperature and It was more senstive to the change of mold temperature. On the other hand, the weight of molded parts was decreased with the increment of mold and melt temperature.

• 대한기계학회논문집A
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• 제24권10호
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• pp.2543-2551
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• 2000

Precision injection molding is an important technology for improving productivity and lowering costs in the fields of medical components, lenses and electrical connectors. The quality of injection molded parts is affected by various processing conditions such as filling time and packing pressure profile. It is difficult to consider all the variables at the same time for prediction of the quality. In this study, the genetic algorithm was used to obtain the optimal processing conditions for minimizing the volumetric shrinkage of molded parts. For a higher convergence rate, the method of design of experiments was used to analyze the relationship between processing conditions and volumetric shrinkage of molded parts, which served as analysis tool for the capability of searching optimal processing conditions but also greatly reduces the calculation time by utilizing the information of searching area. As a practical example, compact disks that require micron-level precision were chosen for the study.

• Korea-Australia Rheology Journal
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• 제16권4호
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• pp.163-168
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• 2004

In this study, an ultrasonic technique was employed to obtain pressure-volume-temperature (PVT) rela­tionship of polymer melt by measuring ultrasonic velocities under various temperatures and pressures. The proposed technique was applied to on-line monitoring of injection molding process as an attempt to predict quality of molded parts. From the comparison based on Tait equation, it was confirmed that the PVT behav­ior of a polymer is well described by the variation of ultrasonic velocities measured within the polymer medium. In addition, the changes in part weight and moduli were successfully predicted by combining the data collected from ultrasonic technique and artificial neural network algorithm. The results found from this study suggest that the proposed technique can be effectively utilized to monitor the evolution of solid­ification within the mold by measuring ultrasonic responses of various polymers during injection molding process. Such data are expected to provide a critical basis for the accurate prediction of final performance of molded parts.

• 한국기계가공학회지
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• 제11권3호
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• pp.92-97
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• 2012

Injection mold is a manufacturing process used to produce parts of complicated shape at a low cost. Many factors affect the quality of injection molded part during injection molding process. A study on the optimization of injection mold is progressed by using a simulation software like Moldflow. Filling, packing and cooling phases of injection molding processes are analyzed according to the mold design considering the shrinkage of molded part, the degree of filling rate and the wearing of a mold. Taguchi method is applied to analyze the significance of processing parameter and the dynamic characteristics according to the variation of processing parameters. From the results, the mold temperature and packing pressure influenced the shrinkage of injection molded part.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 추계학술대회논문집
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• pp.58-64
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• 2004

The shrinkages of injection molded parts are different in molding operational conditions, resins and additives. The shrinkage of injection molded part for crystalline polymer, PBT (polybutylene terephthalate) has been studied for various operational conditions of injection molding and content of additives. Mica was used as a additive to PBT to examine the part shrinkage according to the mica content. The part shrinkages of mica contained PBT decreased as mica content increases. Higher injection temperature and injection pressure resulted in a lower shrinkage. As mold temperature increases the part shrinkage decreased. The part shrinkage of flow direction was less than that of the perpendicular direction to the flow for both pure and mica contained PBT. However the shrinkage difference between flow and perpendicular to flow directions decreased as mica content increased.