• Title/Summary/Keyword: Injection analysis

Search Result 3,053, Processing Time 0.032 seconds

Optimization of feed system of base mold for washing machine using CAE (사출성형 CAE를 이용한 세탁기용 Base 성형용 금형의 유동 시스템 최적화)

  • Yoo, Min-ji;Kim, Kyung-A;Han, Seong-Ryeol
    • Design & Manufacturing
    • /
    • v.15 no.1
    • /
    • pp.1-7
    • /
    • 2021
  • The position of the gate is one of the important factors for optimal injection molding. This is because inappropriate gate positions cannot fill the cavity uniformly, which can lead to defects such as contraction. In this study, CAE was performed on hot runner injection molding of the washing machine base and plasticity was compared by changing gate position from existing gate position. A total of two alternatives have been applied to compare the plasticity of the washing machine base according to its optimal gate position. The gate position of the improved molds and the gate position of the current mold is analyzed by injection molding analysis. The results of the fill time, the pressure at V/P switchover, clamping force, and deflection were compared. In washing machine base injection molding, the deflection was reduced by about 3.76% in the improved mold 2. In improved mold 1, the fill time during injection molding was reduced by 3.32% to enable uniform charging, and the clamping force was reduced by 31.24%. We have confirmed that the position of the gate can change the charging pressure and the clamping force and affect the quality and cost savings of the molded product.

A Study on the Process Capability Analysis of MIM Product (금속분말 사출성형 제품의 공정능력분석에 관한 연구)

  • Choi, Byung-Ky;Lee, Dong-Gil;Choi, Byung-Hui
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.19 no.1
    • /
    • pp.57-64
    • /
    • 2010
  • Metal Injection Molding (MIM) is attractive because it produces consistent, complex-geometry components for high-volume, high-strength, and high-performance applications. Also MIM using in optical communication field, display field, and semi-conductor field is a cost-effective alternative to metal machining or investment casting parts. It offers tremendous single-step parts consolidation potential and design flexibility. The objective of this paper is to study the suitability of design, flow analysis, debinding and sinterin processes, and capability analysis. The suitable injection conditions were 0.5~1.5 second filling time, 11.0~12.5 MPa injection pressure derived from flow analysis. The gravity of the product is measured after debinding an sintering. The maximum and minimum gravity levels are 7.5939 and 7.5097. the average and standard deviation are 7.5579 and 0.0122; when converted into density, the figure stands at 98.154%. According to an analysis of overall capacity, PPM total, which refers to defect per million opportunities(DPMO), stands at 166,066.3 Z.Bench-the sum of defect rates exceeding the actual lowest and highest limits-is 0.97, which translates into the good quality rate of around 88.4% and the sigma level of 2.47.

COUPLED ANALYSIS OF INJECTION MOLDING AND FILM FORMING FOR IDENTIFYING FILM DEFORMATION IN IMD PROCESS (IMD 공정 중 필름 변형 특성 파악을 위한 사출 및 필름성형 간 연계해석)

  • Yoon, J.H.;Hur, N.;Bae, A.H.;Lee, T.H.
    • Journal of computational fluids engineering
    • /
    • v.18 no.3
    • /
    • pp.20-25
    • /
    • 2013
  • In various manufacturing industries, an in-mold decoration (IMD) process for plastic objects is widely utilized because a film forming and an injection molding processes run simultaneously. In the present study, the deformation of polymer film and filling of resin in the IMD process were numerically investigated to evaluate the quality of the plastic object formed by the IMD process, which consists of thermoforming and injection molding processes. To obtain the initial shape of the polymer film during the injection molding process, the deformation of the polymer film in the thermoforming process was pre-formed using the vacuum conditions to attach the film to a cavity. Since the properties and deformation of polymer film are greatly affected by the behavior of polymer resin being injected into a mold cavity, numerical simulations for the injection molding and film forming were performed with one-way coupling method. The results showed that the injected resin could lead to the tearing of the polymer film in local regions near the corners. In order to verify the proposed numerical methodology, the numerical results of the deformation patterns printed on the initial polymer film were compared with the experimental data. The proposed methodology to couple film forming analysis with injection molding analysis can be used to predict the deformation of film in IMD process.

A Study on Comparative Analysis of Diffusion Weighted Image Examination before and after Contrast Injection (조영제 사용 전 후 확산강조영상 검사의 비교 분석에 대한 연구)

  • Goo, Eun-Hoe
    • Korean Journal of Digital Imaging in Medicine
    • /
    • v.11 no.2
    • /
    • pp.51-57
    • /
    • 2009
  • The purpose of this study would evaluate if having clinical effects on diffusion image with quantitative analysis through ADC values of brain's normal tissue and lesions before and after contrast injections using a 3.0T. From November in 2007 until December in 2008, a total of 32 patient was performed on 3.0T(Signa Excite, GE Medical System, USA) with the normal or lesions in the patient who requests diffusion weighted image with 8channel head coil. The pulse sequence was used with spin echo EPI(TR: 10000msec, TE: 72.2 msec, Matrix: 128*128, FOV: 240 mm, NEX: 1, diffusion direction: 3, b-value: 1000). Measurement results of ADC values on lesions, CSF, white matter, gray matter, lesions after contrast injection were measured less 75% than before contrast injection, infarction: 100%, CSF: 78%(high), white matter: 71.4%(low), gray matter: 50%(high, low). The results of paired t-test on the deference of ADC values which statically is significant in three(lesions, CSF, white matter)regions except for white matter(p<0.05). Quantitative analysis of lesions, CSF, white matter, gray matter have difference on all regions. ADC values were low in lesions and white matter, normal CSF after contrast injection commonly is high than before contrast injection, ADC values which white matter were high and low (50:50) after contrast injection. 3.0T diffusion weighted image clinically supposed that performing DWI examination after contrast injection was not desirable because of having effects on brain tissue.

  • PDF

Comparison of Initial Therapeutic Effects of Voice Therapy and Injection Laryngoplasty for Unilateral Vocal Cord Paralysis Patients (일측 성대마비 환자에 대해 음성치료와 성대주입술의 초기 치료 효과 비교 연구)

  • Lee, Chang-Yoon;An, Soo-Youn;Chang, Hyun;Son, Hee Young
    • Journal of the Korean Society of Laryngology, Phoniatrics and Logopedics
    • /
    • v.28 no.2
    • /
    • pp.112-117
    • /
    • 2017
  • Background and Objectives : The purpose of this study was to classify patients with unilateral vocal fold paralysis according to their fixed location and to analysis the effects of two treatment methods by early voice therapy and injection laryngoplasty. Materials and Methods : Twenty patients who were classified as full abduction and slight abduction according to the position of paralysis were treated injection laryngoplasy, and 23 patients were treated by voice therapy. Twenty patients were treated injection laryngoplasy and 23 patients were treated voice therapy. Results were evaluated by acoustic analysis, electroglottography, cepstrum analysis before and after therapy. The voice therapy was conducted by improving the larynx movement and glottal contact, whilst removing hypertension of the supraglottic and use the breathing. Results : Significant improvement was found in the acoustic parameter, cepstrum parameter, and EGG before and after treatment in both groups. There was no significant difference between the two groups when compared before and after treatment to compare the effects of injection laryngoplasty and voice therapy. Conclusion : The initial treatments for unilateral vocal cord paralysis are injection laryngoplasty and voice therapy. however, there is no precise standard about which method should be applied first. Therefore, in this study, we tried to classify patients according to their paralysis position and then apply two methods. The results of this study suggest that voice therapy and Injection laryngoplasty at the initial stage is a very useful method to improve voice quality of vocal fold paralysis and improve laryngeal function.

  • PDF

Expermental Studies of quantitative evaluation using HPLC and safety of Sweet Bee Venom (Sweet BV의 함량분석과 시술 부위별 LD50 관찰)

  • Chu, Ching-Seng;Park, Hee-Soo;Kim, Min-Ki;Cha, Bae-Chun;Lee, Eun;Kwon, Ki-Rok
    • Journal of Pharmacopuncture
    • /
    • v.10 no.2 s.23
    • /
    • pp.81-86
    • /
    • 2007
  • Objectives : This study was conducted to carry out quantitative evaluation and safety of Sweet Bee Venom. Methods : Content analysis was done using HPLC, measurement of LD$^{50}$ was conducted intravenous, subcutaneous, and intramuscular injection to the ICR mice. Results : 1. According to HPLC analysis, removal of the enzymes containing phospholipase A2 was successfully rendered on Sweet Bee Venom. And analyzing melittin content, Sweet Bee Venom contained 12% more melittin than Bee Venom. 2. LD$^{50}$ of ICR mice with Sweet Bee Venom was more than 20mg/kg in subcutaneous injection and intravenous injection, between 15mg/kg and 20mg/kg in muscular injection. 3. LD$^{50}$ of ICR mice with Bee Venom was between 6 and 9mg/kg in subcutaneous injection and intravenous injection, and more than 9mg/kg in muscular injection. Conclusion : Above results indicate that Sweet Bee Venom was more safe than Bee Venom and the process of removing enzymes was well rendered in Sweet Bee Venom.

A Hydro-Mechanical Basic Study on the Effect of Shut-in on Injection-Induced Seismic Magnitude (유체 주입 중단이 유발 지진 규모에 미치는 영향에 대한 수리역학적 기초 연구)

  • Yim, Juhyi;Min, Ki-Bok
    • Tunnel and Underground Space
    • /
    • v.32 no.3
    • /
    • pp.203-218
    • /
    • 2022
  • A hydro-mechanical study was performed to analyze the relationship between the magnitude of injection-induced seismicity and shut-in. In hydraulic analysis, the suspension of fluid injection makes the pore pressure gradient smaller while the pore pressure at the pressure front can reach the critical value for several hours after shut-in, which leads to the additional slip with wider area than during injection. The hydro-mechanical numerical analysis was performed to model the simplified fault system, and simulated the largest magnitude earthquake during shut-in stage. The effect of the abrupt suspension of fluid injection on the large magnitude earthquake was investigated in comparison with the continuous injection. In addition to the pore pressure distribution, it was found that the geometry of multiple faults and the stress redistribution are also important in evaluating the magnitude of the induced seismicity.

The Injection Molding Analysis and The Mold Design for Automotive Plastic Fender (승용차용 플라스틱 펜더의 사출성형해석과 금형설계)

  • 김헌영;김중재;김영주
    • Transactions of Materials Processing
    • /
    • v.6 no.6
    • /
    • pp.489-499
    • /
    • 1997
  • The injection molding process is analyzed to get the information on the mold design parameters and the optimum process conditions for automotive plastic front fender. The gate position, runner size and cooling channel are determined by the estimation of the flow balance, packing time, uniform cooling and shrinkage and warpage in the injection molding analyses. The procedure can be used in the mold design in the early stage when developing plastic parts.

  • PDF

A Study on the Design of Door Module PNL Using CAE and Inverse Compensation for Warpage (휨방지를 위한 CAE와 역보정을 이용한 Door Module PNL설계에 관한 연구)

  • Kim, Doo-Tae;Han, Seong-Ryeol
    • Design & Manufacturing
    • /
    • v.12 no.2
    • /
    • pp.27-33
    • /
    • 2018
  • Korea's automobile industry, which has grown rapidly to become the world's fifth-largest automobile producer, To cope with environmental pollution and energy problems in order to prevail competitive edge in global market We are investing a lot of research personnel and costs. Among them, for realizing alternative light weight It is a part of the automobile module system that has achieved the technological development before the breakthrough in the injection molding process in the press process. Door module PNL was the subject of research. The door module PNL is expected to cause warpage before the mold production due to the thin and flat product characteristics and fiber orientation characteristic of the material. In this paper, CAE analysis and reverse correction tool Design. CAE analysis to obtain the results of weld line position, bending position and deformation value Through the correction tool, think3, the original product was modified before the mold production to improve the completeness of the parts. In fiber orientation, the position and size of the cooling channel in the mold, the position and size of the gate, Temperature, pressure, time, and work environment. Compared with the result of CAE analysis, the product that was reverse-corrected by Think3 was manufactured, and injection molding was performed. Injection molding products were tested 24 hours later. 3.5 mm to 7.0 mm, and under the fixed condition, the deviation was from 1.1 mm to 1.5 mm. Unlike the CAE analysis, the deviation of the actual injection pressure and the cooling temperature, the fiber orientation of the material, In order to solve this problem, it is necessary to compare the injection conditions with the database, I knew I had to catch the standard.

An Analysis for Turbulent Hybrid Bearings with Fluid Inertia and Swirl Injection Effects (유체의 관성력과 스월의 영향을 고려한 난류 하이브리드 베어링의 해석)

  • 이용복;김창호;최동훈
    • Tribology and Lubricants
    • /
    • v.12 no.3
    • /
    • pp.85-91
    • /
    • 1996
  • An analysis for turbulent hybrid beatings with fluid inertia and swirl injection effect was derived for studying static characteristics of swirl-controlled hybrid journal. The swirl-controlled hybrid journal beating is considered to have more freedom in stability control in high speed rotating machinery. Current analysis is compared with experimental results with 3-recess hydrostatic journal bearing. The analysis revealed that the fluid momentum exchange at orifice discharge could produce pressure rise inside the recess region which can control the shear flow induced by journal rotation. The analysis also shows that the swirl-controlled hybrid journal beating has a capability of controlling load carrying capacity and stability by manipulating supply pressure and injection angle.