• Title/Summary/Keyword: Injection Control

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A Study on Injection Characteristic using Active Temperature Control of Injection mold (사출 금형의 능동형 온도제어에 따른 사출특성에 관한 연구)

  • Cho, C.Y.;Sin, H.G.;Hong, N.P.;Seo, Y.H.;Kim, B.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.302-305
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    • 2007
  • In recent years, many researches on new storage media with high capacity and information are developing. For manufacture of optical storage with high capacity, the injection molding process is generally used. In order to increase the filling ratio of the injection molding structure, the injection molding process required for high injection pressure, packing pressure and temperature control of the mold. However, conventional injection molding process is difficult to increase the filling ratio using injection master with the range of several nanometers and high aspect ratio. In order to improve and increase filling ratio of nano-structure with high aspect ratio, the active temperature control of injection mold was used. Experimental conditions were used injection pressure, time and temperature. Consequently, by using the peltier device into injection mold, we carried out the efficient and active temperature control of mold at low cost.

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Various Injection Conditions and Fuel Control of an LPG Liquid Injection Engine (다양한 분사조건과 LPG 액상분사엔진의 연료량 제어)

  • Sim Hansub
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.28-35
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    • 2005
  • Fuel injection rate of an injector is affected by various injection conditions such as injection duration, fuel temperature, injection pressure, and voltage in LPG liquid injection systems for either a port-fuel-injection(PFI) or a direct injection(DI) in a cylinder. Even fuel injection conditions are changed, the air-fuel ratio should be accurately controlled to educe exhaust emissions. In this study, correction factor for the fuel injection rate of an injector is derived from the density ratio and the pressure difference ratio. A voltage correction factor is researched from injection test results on an LPG liquid injection engine. A compensation method of the fuel injection rate is proposed for a fuel injection control system. The experimental results for the LPG liquid injection system in a SI-engine show that this system works well on experimental range of engine speed and load conditions. And the fuel injection rate is accurately controlled by the proposed compensation method.

A Direct Injection-mixing Total-flow-control Boom Sprayer System (주입식 총유량 자동제어방식 분관 방제기의 개발)

  • 구영모
    • Journal of Biosystems Engineering
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    • v.21 no.2
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    • pp.155-166
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    • 1996
  • A direct injection sprayer was designed using the concepts of injection mixing and total flow control, flowrate-based system compensating for the variation of forwarding speed. A metered rate, proportionally to the actual diluent flow rate, of a tracer chemical was injected directly into the diluent stream. The injection of chemical may improve the precision and safety of chemical application process. The control system was evaluated for the variables of the control interval, tolerances and sensitivities of flow regulation valve and injection pump. Performance of the system was assessed as that the response time of flow rate, response time of injection rate, absolute steady state error, and the coefficient of variance(C.V.) of concentration were 8.5 and -0.53 seconds, 0.067 lpm(0.8%) and 3.15%, respectively, at optimal parameters of control interval of 1.0 sec, fast sensitivity of flow regulation valve, medium sensitivity of injection pump and medium tolerance of flow rate. Performance of the system can be improved by increasing the sensitivity of flow regulating valve and employing a high resolution velocimeter, such as Doppler radar.

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Flow Control of a Solenoid Gas Injector and Its Application on a Natural Gas Engine (솔레노이드 가스 인젝터의 유량제어와 천연가스엔진에서의 응용)

  • Sim, Han-Sub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.83-89
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    • 2009
  • An air-fuel ratio control is essential in reducing hazardous exhaust emissions from a compressed natural gas(CNG) engine, and can be accomplished by accurate control of gas injection flow. In this study, theoretical research was conducted on injection characteristics of a solenoid gas injector, and injection experiments for calibration and analysis were performed. Various factors for gas injection flow such as injection pressure, gas temperature, and supply voltage are studied. A dynamic flow equation of the natural gas was proposed on the basis of flow dynamics theories and results of the injection experiment. The verification of the dynamic flow equation of the solenoid injector was carried out with a large CNG-engine applied to an urban bus. Air-fuel ratio control experiments were conducted in both steady and transient state. Results of injection experiments for the solenoid injector and the CNG-engine was proved the control method proposed herein to be effective.

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A Study on Fuzzy Temperature Control for the Barrels of Injection Molding Machine using PC based PLC (PC 기반 PLC를 이용한 사출성형기 배럴의 퍼지 온도 제어에 관한 연구)

  • 김훈모
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.10
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    • pp.768-773
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    • 2003
  • Injection molding has been widely used for the mass production of a plastic product. With the development of the relative technique, various injection molding techniques have been developed and we could get more precise plastic product. The temperature of a melting resin is an important factor in the injection molding and this temperature has direct influence on the quality of a plastic product. In the present injection molding machine, the deriation of a temperature controlled by PID control method is within 2$^{\circ}C$ in the injection molding machine but PID control method takes too much time to stabilize after preheating and its overshoot is so big. We applied fuzzy control to alleriate the problem. In this research, we experimented the fuzzy temperature control with the usage of PC based PLC.

Dynamic Modeling and Control of Electronic Timer in Fuel Injection System of Light-Duty Diesel Engines (소형디젤엔진용 연료분사장치 전자타이머의 동적모델링과 제어)

  • 한도영;김증열
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.6
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    • pp.196-204
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    • 1996
  • The simplified dynamic models of the timer assembly in the diesel engine fuel injection system were developed. The first order system with time delay was assumed and the various parameters in this model were obtained by experimental data. These simplified dynamic models were used for the development of control algorithm of the injection timing control system. The PI control algorithm was modified to include the anti-windup property and disturbance compensation. This modified PI control algorithm was used for the control of the injection timing. Improved control accuracy and reduced control efforts were observed.

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A Numerical Analysis on the Spray Characteristics at Different Injection System Parameters in a Common-rail Diesel Engine (연료분사계 변수의 변화에 따른 커먼레일 디젤엔진의 분무특성에 관한 수치적 분석)

  • Lee, Suk-Young;Jeon, Chung-Hwan
    • Journal of ILASS-Korea
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    • v.15 no.1
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    • pp.8-16
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    • 2010
  • This paper present the diesel spray characteristics at different injection system parameters in a HSDI diesel engine. The spray characteristics was calculated by the coupled simulation of fuel injection system model and three-dimensional KIVA-3V code with TAB spray model. The relevant injection parameters are accumulator volume, control chamber initial volume, control orifice diameter, needle valve diameter and nozzle chamber initial volume, etc. Parametric investigation with respect to twelve relevant injection parameters showed that there was a significant advantage in varying control chamber initial volume, control chamber orifice diameter, and nozzle chamber orifice diameter with respect to effect the SMD and fuel injection speed. Consequently, in order to design the fuel injection system for spray characteristics, it seems reasonable to suppose to be optimized the fuel injection system.

Injector Control Logic for a Liquid Phase LPG Injection Engine (액상 LPG 분사 엔진의 인젝터 제어 로직)

  • 조성우;민경덕
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.15-21
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    • 2003
  • The liquid phase LPG injection engine is a new technology to make good use of LPG as a clean energy. However, it is difficult to precisely control air/fuel ratio in the system because of variation of fuel composition, change of temperature and flash boiling injection mechanism. This study newly suggests an injector control logic for liquid phase LPG injection systems. This logic compensates a number of effects such as variations of density, stoichiometric air/fuel ratio, injection delay time, injection pressure, release pressure which is formed by flash boiling of fuel at nozzle exit. This logic can precisely control air/fuel ratio with only two parameters of intake air flow rate and injection pressure without considering fuel composition, fuel temperature.

A Control Strategy of Fuel Injection Quantity and Common-rail Pressure to Reduce Particulate Matter Emissions in a Transient State of Diesel Engines (승용디젤엔진의 과도구간 입자상물질 저감 및 운전성능 향상을 위한 연료분사량 및 커먼레일압력 제어전략)

  • Hong, Seungwoo;Jung, Donghyuk;Sunwoo, Myoungho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.6
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    • pp.623-632
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    • 2015
  • This study proposes a control strategy of the common rail pressure with a fuel injection limitation algorithm to reduce particulate matter (PM) emissions under transient states. The proposed control strategy consists of two parts: injection quantity limitation and rail pressure adaptation. The injection limitation algorithm determines the maximum allowable fuel injection quantity to avoid rich combustion under transient states. The fuel injection quantity is limited by predicting the burned gas rate after combustion; however, the reduced injection quantity leads to deterioration of engine torque. The common rail pressure adaptation strategy is designed to compensate for the reduced engine torque. An increase of the rail pressure under transient states contributes to enhancement of the engine torque as well as reduction of PM emissions by promoting atomization of the injected fuel. The proposed control strategy is validated through engine experiments. The rail pressure adaptation reduced the PM emission by 5-10% and enhanced the engine torque up to 2.5%.

A High Pressure Fuel Control and its Injection Characteristics (고압 연료 제어와 분사 특성)

  • Kim, S.H.;Lee, Y.G.;Kim, J.U.;Kim, E.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.123-133
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    • 1995
  • An injection control valve(ICV) was designed to control the fuel flow between a common rail and an injector with two commercial solenoids. To improve the performance of ICV, the characteristic method was applied. With this method, the flow characteristics in the ICV and the injector were studied and the parameters which affect the injection characteristics were also studied. From this study, following results were obtained. The injection duration can be controlled and with modifications of the effective valve stroke of ICV, the injection quantity and duration can be reduced to desired amount. Also the injection quantity and pressure can be controlled by reducing the hole size of the injector without the variation of the injection duration. For some conditions, the desired injection characteristics can be obtained by the changes of the valve timing, the effective valve stroke, the open pressure of the injector and the hole size of the injector.

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