• Title/Summary/Keyword: Infrared analysis

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Hot Spot Analysis on Brake Disc Using Infrared Camera (적외선카메라를 이용한 제동 디스크 열크랙 분석)

  • Kim, Jeong-Guk;Goo, Byeong-Choon;Kwon, Sung-Tae
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.964-968
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    • 2008
  • Infrared thermography using high-speed infrared camera has been recognized as a powerful method for various potential applications, such as nondestructive inspection, failure analysis, stress analysis, and medical fields, due to non-contact, high-speed, and high spatial resolution at various temperature ranges. In this investigation, damage evolution due to generation of hot spots on railway brake disc was investigated using the infrared thermography method. A high-speed infrared camera was used to measure the surface temperature of brake disc as well as for in-situ monitoring of hot spot evolution. From the thermographic images, the observed hot spots and thermal damage of railway brake disc during braking operation were qualitatively analyzed. Moreover, in this investigation, the previous experimental and theoretical studies on hot spots phenomenon were reviewed, and the current experimental results were introduced and compared with theoretical prediction.

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Fault Analysis of Transformer using Tunable Infrared Gas Sensors (가변 파장형 적외선 센서를 이용한 변압기 결함 진단)

  • Gun-Ho Lee;Seung-Hwan Yi
    • Journal of Sensor Science and Technology
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    • v.32 no.1
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    • pp.55-61
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    • 2023
  • The objective of this study is to determine the concentrations of mixed gases by establishing a diagnosis method of a transformer using tunable-wavelength optical infrared sensors. Absorption of infrared light by methane, acetylene, and ethylene gases injected is measured from the outputs of the infrared sensors. Regression analysis equations of the gas concentrations are acquired from their respective measured absorption. The obtained concentrations are as follows: -3-9 % errors above 600 ppm(methane), 3 % errors above 1200 ppm(acetylene), and 10 % errors above 500 ppm(ethylene). The concentration inference equations obtained using the individual gases are applicable when the absorption wavelength bands do not overlap. The results of the fault analysis of a transformer using the Duval triangle method and the tunable infrared gas sensors are as follows: temperature faults with -1-1% errors and energy faults with -7-7 % errors.

USE OF NEAR INFRARED FOR THE QUANTITATIVE ANALYSES OF BAUXITE

  • Walker, Graham S.;Cirulis, Robyn;Fletcher, Benjimin;Chandrashekar, S.
    • Proceedings of the Korean Society of Near Infrared Spectroscopy Conference
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    • 2001.06a
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    • pp.1171-1171
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    • 2001
  • Quantitative analysis is an important requirement in exploration, mining and processing of minerals. There is an increasing need for the use of quantitative mineralogical data to assist with bore hole logging, deposit delineation, grade control, feed to processing plants and monitoring of solid process residues. Quantitative analysis using X-Ray Powder Diffraction (XRD) requires fine grinding and the addition of a reference material, or the application of Rietveld analysis to XRD patterns to provide accurate analysis of the suite of minerals present. Whilst accurate quantitative data can be obtained in this manner, the method is time consuming and limited to the laboratory. Mid infrared when combined with multivariant analysis has also been used for quantitative analysis. However, factors such as the absorption coefficients and refractive index of the minerals requires special sample preparation and dilution in a dispersive medium, such as KBr to minimize distortion of spectral features. In contrast, the lower intensity of the overtones and combinations of the fundamental vibrations in the near infrared allow direct measurement of virtually any solid without special sample preparation or dilution. Thus Near Infrared Spectroscopy (NIR) has found application for quantitative on-line/in line analysis and control in a range of processing applications which include, moisture control in clay and textile processing, fermentation processes, wheat analysis, gasoline analysis and chemicals and polymers. It is developing rapidly in the mineral exploration industry and has been underpinned by the development of portable NIR spectrometers and spectral libraries of a wide range of minerals. For example, iron ores have been identified and characterized in terms of the individual mineral components using field spectrometers. Data acquisition time of NIR field instruments is of the order of seconds and sample preparation is minimal. Consequently these types of spectrometers have great potential for in-line or on-line application in the minerals industry. To demonstrate the applicability of NIR field spectroscopy for quantitative analysis of minerals, a specific example on the quantification of lateritic bauxites will be presented. It has been shown that the application of Partial Least Squares regression analysis (PLS) to the NIR spectra can be used to quantify chemistry and mineralogy in a range of lateritic bauxites. Important, issues such as sampling, precision, repeatability, and replication which influence the results will be discussed.

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Thermo-Analysis of Machining Center Main-Axis Thermo-Displacement for Infrared Rays Thermo-Image Camera (적외선 열화상 카메라를 이용한 머시닝 센터 주축 열변위에 관한 열해석)

  • Kim, Jae-Yeol;Yoon, Sung-Un;Yim, Noh-Bin;Yu, Sin;Ma, Sang-Dong;Yang, Dong-Jo;Song, In-Suk
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.125-130
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    • 2001
  • Diagnosis or measurements using Infrared thermo-image hasn t been available. A quick diagnosis and thermal analysis can be possible when that kind of system is introduced to the investigation of each part. In this study, Infrared Camera, Thermo-vision 900 was used in order to investigate. Infrared Camera usually detects only Infrared wave from the light in order to illustrate the temperature distribution. Infrared diagnosis system can be applied to various field. Also, it is more effective to analyze temperature distribution on the machining center main-axis process.

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A Method to Simulate Frictional Heating at Defects in Ultrasonic Infrared Thermography

  • Choi, Wonjae;Choi, Manyong;Park, Jeonghak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.6
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    • pp.407-413
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    • 2015
  • Ultrasonic infrared thermography is an active thermography methods. In this method, mechanical energy is introduced to a structure, it is converted into heat energy at the defects, and an infrared camera detects the heat for inspection. The heat generation mechanisms are dependent on many factors such as structure characteristics, defect type, excitation method and contact condition, which make it difficult to predict heat distribution in ultrasonic infrared thermography. In this paper, a method to simulate frictional heating, known to be one of the main heat generation mechanisms at the closed defects in metal structures, is proposed for ultrasonic infrared thermography. This method uses linear vibration analysis results without considering the contact boundary condition at the defect so that it is intuitive and simple to implement. Its advantages and disadvantages are also discussed. The simulation results show good agreement with the modal analysis and experiment result.

Detection of Subsurface Defects in Metal Materials Using Infrared Thermography; Image Processing and Finite Element Modeling

  • Ranjit, Shrestha;Kim, Won Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.2
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    • pp.128-134
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    • 2014
  • Infrared thermography is an emerging approach to non-contact, non-intrusive, and non-destructive inspection of various solid materials such as metals, composites, and semiconductors for industrial and research interests. In this study, data processing was applied to infrared thermography measurements to detect defects in metals that were widely used in industrial fields. When analyzing experimental data from infrared thermographic testing, raw images were often not appropriate. Thus, various data analysis methods were used at the pre-processing and processing levels in data processing programs for quantitative analysis of defect detection and characterization; these increased the infrared non-destructive testing capabilities since subtle defects signature became apparent. A 3D finite element simulation was performed to verify and analyze the data obtained from both the experiment and the image processing techniques.

Comparison of FEA with Condition Monitoring for Real-Time Damage Detection of Bearing Using Infrared Thermography Techniques (적외선열화상을 이용한 베어링 실시간 손상검출 상태감시의 전산수치해석 비교)

  • Kim, Hojong;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.3
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    • pp.185-192
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    • 2015
  • Since real-time monitoring systems, such as early fault detection, have been very important, an infrared thermography technique was proposed as a new diagnosis method. This study focused on damage detection and temperature characteristic analysis of ball bearings using the non-destructive, infrared thermography method. In this paper, for the reliability assessment, infrared experimental data were compared with finite element analysis (FEA) results from ANSYS. In this investigation, the temperature characteristics of ball bearing were analyzed under various loading conditions. Finally, it was confirmed that the infrared thermography technique was useful for the real-time detection of damage to bearings.

The analysis of the Effect the Minute Quantities of Infrared Rays that Were not Filtered by IR Cut-Off Filter has on Digital Images (IR Cut-Off Filter가 차단하지 못한 미량의 적외선이 디지털화상에 미치는 영향 분석)

  • Lee, Yong-Hwan;Park, Se-Won;Hong, Jung-Eui
    • The Journal of the Korea Contents Association
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    • v.11 no.5
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    • pp.205-215
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    • 2011
  • Films are sensitive to ultraviolet rays and in contrast, digital camera sensors are extremely sensitive to infrared rays due to the differences in spectral characteristics. As a result, all digital cameras that use CCD or CMOS are equipped with IR Cut-Off Filter on the overall sensor. Complete block out of infrared rays is ideal, but the actual experiment results showed that infrared rays were not being blocked out completely. Infrared permeability was also different for each camera. Therefore, this study aims to analyze the effect of the minute quantities of infrared rays, which get transmitted due to mechanical properties of IR Cut-Off Filters that are installed on digital cameras, on digital picture images. The results obtained by carrying out a comparative analysis of a UV Filter (infrared transmitting state) and a UV-IR Filter (infrared blocked out state) are as follows. It was confirmed that the minute quantities of infrared rays do affect dynamic range and resolution to some extent, despite the little or no difference in noise and color reproduction.

Prediction of Soluble Solid and Firmness in Apple by Reflectance Spectroscopy

  • Park, Chang-Hyun;Judith.A.Abbott
    • Near Infrared Analysis
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    • v.1 no.1
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    • pp.23-26
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    • 2000
  • The objectives of this study were to examine the ability to predict soluble solid and firmness in intact apple based on the visible/near-infrared spectroscopic technique. Two cultivars of apples, Delicious and Gala, were handled, tested and analyzed. Reflectance spectra, Magness-Taylor (MT) Firmness, and soluble solids in apples were measured sequentially. Maximum and minimum diameters, height, and weight of apples were recorded before the MT firmness tests. Apple samples were divided in to a calibration set and a validation set. The method of partial least squares (PLS) analysis was used. a unique set of PLS loading vectors (factors) was development for soluble solid and firmness. The PLS model showed good relationship between predicted and measured soluble solids in intact apples in the wavelength range of 860∼1078 nm. However, the PLS analysis was not good enough to predict the apple firmness.