• 제목/요약/키워드: Inertia ring

검색결과 26건 처리시간 0.026초

대형마찰용접을 이용한 로타샤프트 제조공정개발 (Process Development of Rotor Shaft using a Large Friction Welding)

  • 정호승;조종래;이낙규;박희천;최성규
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.401-404
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to different material characteristics, such as, thermal conductivity and flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

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대형마찰용접을 이용한 로타샤프트 제조공정개발 (Development of Rotor Shaft Manufacturing Process using a Large Friction Welding)

  • 정호승;이낙규;박희천;최성규;조종래
    • 소성∙가공
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    • 제16권4호
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    • pp.266-270
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    • 2007
  • Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint face, and energy required for welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy, amount of upset, working time, and residual stresses in the joint. Inertia welding was conducted to make the large rotor shaft for low speed marine diesel engine, alloy steel for shaft of 140mm. Due to material characteristics, such as, thermal conductivity and high temperature flow stress, on the two sides of the weld interface, modeling is crucial in determining the optimal weld parameters. FE simulation is performed by the commercial code DEFORM-2D. A good agreement between the predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters.

압력 비평형형 유압 베인 펌프의 토출 압력 맥동 특성 연구 (A Study on the Discharge Pressure Ripple Characteristics of the Pressure Unbalanced Vane Pump)

  • 장주섭
    • 한국정밀공학회지
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    • 제26권4호
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    • pp.55-63
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    • 2009
  • This paper reports on the theoretical and experimental study of the pressure ripples in a pressure unbalanced type vane pump which have widespread use in industry. Because they can infinitely vary the volume of the fluid pumped in the system by a control. Pressure ripples occur due to the flow ripples induced by geometry of side plate, leakage flow, reverse flow from the outlet volume produced by pressure difference between pumping chamber and outlet volume when the pumping chamber connected with the outlet volume. In this paper, we measured the pressure variation of a pumping chamber, reaction force on a cam ring, the mathematical model for analyzing the pressure ripples which included vane detachment and fluid inertia effects in notch area has been presented, and was applied to predict the level and the wave form of the pressure ripples according to operating conditions.

유압실린더의 쿠션링 형상에 따른 쿠션 특성 연구 (Study of The Cushion Characteristics in accordance with Shapes of Cushion Ring of Hydraulic Cylinder)

  • 이용범;고재명;박종호
    • 유공압시스템학회논문집
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    • 제5권2호
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    • pp.14-19
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    • 2008
  • Hydraulic excavator consists of booms, arms, bucket, and cylinder. The cylinder make these structures moved and the cushion parts of cylinder in operation absorb the great impact which is stemmed from high velocity and pressure at cushion parts of cylinders. The cushion technology of cylinders has a great effect on the operator's comfortable as well as protecting equipment from damage by suppressing the inertia of the hydraulic excavator. In this study, three hydraulic cylinders have different shapes of a cushion ring, respectively. we studied optimal cushion pattern by analyzing the change of cushion pressure and time, according to supply pressure and velocity variations.

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Effect of stiffeners on failure analyses of optimally designed perforated steel beams

  • Erdal, Ferhat
    • Steel and Composite Structures
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    • 제22권1호
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    • pp.183-201
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    • 2016
  • Perforated steel beams can be optimised by increased beam depth and the moment of inertia combined with a reduced web thickness, favouring the use of original I-section beams. The designers are often confronted with situations where optimisation cannot be carried out effectively, taking account of the buckling risk at web posts, moment-shear transfers and local plastic deformations on the transverse holes of the openings. The purpose of this study is to suggest solutions for reducing these failure risks of tested optimal designed beams under applying loads in a self-reacting frame. The design method for the beams is the hunting search optimisation technique, and the design constraints are implemented from BS 5950 provisions. Therefore, I have aimed to explore the strengthening effects of reinforced openings with ring stiffeners, welded vertical simple plates on the web posts and horizontal plates around the openings on the ultimate load carrying capacities of optimally designed perforated steel beams. Test results have shown that compared to lateral stiffeners, ring and vertical stiffeners significantly increase the loadcarrying capacity of perforated steel beams.

고속 스핀들 전동기 구동을 위한 자기식 엔코더 구성에 관한 연구 (The Study on the Composition of the Encoder for Driving the High Speed Spindle Motor)

  • 최철;김철우;이상훈
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제54권5호
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    • pp.253-259
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    • 2005
  • Magnetic encoder with relatively low pulse per rotation is generally used for detecting speed of the high-speed rotating machine. It is due to the fact of the mechanical problems of vibration and bearing stiffness and also the limit of maximum output pulse of the mounted encoder. The magnetic encoder is divided into two types, that is, toothed gear-wheel method and magnetic wheel method according to the shape of the rotation disk. In case of detecting speed by the tooth gear-wheel, the encoder itself can be acted as the additional inertia where the number of tooth determining the output pulse and the width of the wheel detecting the change of the magnetic flux density are relatively enough large considering the volume of the rotating machine. While the magnetic wheel method has the limit of the magnetizing number of the ring magnet, there is relatively few, if nv, the influence of inertia on the machine. In this paper, it is proposed a simple magnetic wheel encoder suited for the high speed rotating machine and the method of signal processing and the output characteristics are examined through the V/F operation of max 48,000(rpm) and 2.4(KW) spindle motor.

렌즈 구동을 위한 선형 초음파 전동기 설계 (Design of Linear Ultrasonic Motor for Small tong Actuation)

  • 권태성;이승엽;김수경
    • 정보저장시스템학회:학술대회논문집
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    • 정보저장시스템학회 2005년도 추계학술대회 논문집
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    • pp.190-194
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    • 2005
  • There is a great demand of micro-actuators for mobile information devices such as SFF optical drives and mobile camera phones. However, conventional magnetic coils of electromagnetic motors are a major obstacle for miniaturization because of their complicated structures and large power consumption. In this paper, a linear ultrasonic motor to actuate focusing lens of mobile devices is proposed. The new actuator uses a ring type bimorph piezoelectric material, and $d_{31}$ mode is adopted for applying linear motion. The interaction between inertia force and friction force makes linear motion by high-frequency saw signal input. The saw signal gives steady forces on the one direction by asymmetric inclination property of the signal itself on time domain. A commercial FEM (ANSYS) was used in this investigation for simulating structural analysis, identification of dynamic property, such as resultant displacement and coupled analysis with piezoelectric material. To evaluate the performance of the new design, a prototype was manufactured and experiments were carried out. Experimental results show the actuator motion of 1.52 mm/s at 10 kHz input signal in 5 V.

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초소형 렌즈 구동을 위한 선형 초음파 구동기 설계 (Design of a Linear Ultrasonic Actuator for Small Lens Actuation)

  • 권태성;최요한;이승엽
    • 정보저장시스템학회논문집
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    • 제2권4호
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    • pp.251-256
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    • 2006
  • There is a great demand of micro-actuators for mobile information devices such as SFF optical drives and mobile phone cameras. However, the magnetic coils used in conventional electromagnetic motors are a major obstacle for the miniaturization because of their complicated structures and large power consumption. In this paper, a linear ultrasonic motor to actuate focusing lens of mobile devices is proposed. The new actuator uses a ring type bimorph piezoelectric material, and $d_{31}$ mode is adopted for applying linear motion. The interaction between inertia force and friction force makes linear motion by high-frequency saw signal input. The saw signal gives steady forces on the one direction by asymmetric inclination property of the signal itself on time domain. A commercial FEM(ANSYS) was used in this investigation for simulating structural analysis, identification of dynamic property, such as resultant displacement and coupled analysis with piezoelectric material. To evaluate the performance of the new design, a prototype was manufactured and experiments were carried out. Experimental results show the actuator motion of 5.4 mm/s at 10V saw signal of 41 kHz.

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선회운동에 따른 배플형 연료탱크의 동응답 해석 (Dynamic Response Analysis of Baffled Fuel-Storage Tank in Turnaround Motion)

  • 조진래;홍상일;김민정
    • 한국전산구조공학회논문집
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    • 제16권1호
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    • pp.77-86
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    • 2003
  • 비행체의 선회운동 시 액체연료 저장탱크의 동응답을 ALE(arbitrary Lagrangian-Eulerian) 유한요소법을 이용하여 해석하였다. 연료탱크는 선회운동 시 내부 연료의 관성력에 의해 상당한 양의 충격하중을 받게 된다. 또한 이로 인해 유발된 큰 동 하중과 모멘트는 구조물의 안정성과 제어시스템에 영향을 미친다. 본 논문에서는 내부연료의 동적 영향력을 억제하기 위하여 링형배플을 채용하였다. 배플개수와 배플위치에 따른 연료탱크의 파라메트릭 해석을 통하여 연료탱크의 동응답 특성에 미치는 배플의 영향을 분석하였다. 유체와 구조물 사이의 연계는 ALE 유한요소법을 통하여 정확하고 효과적으로 처리되었다.

디젤차량 싱크로나이저링을 위한 소결마찰재 개발 및 접합특성 평가 (Study on Friction Characteristic of Sintered Friction Component for Synchronizer-Ring of Diesel Vehicle)

  • 송준혁;김은성;김경재;오제하;양성모;강신재
    • 대한기계학회논문집A
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    • 제37권3호
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    • pp.373-378
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    • 2013
  • 엔진의 출력증대와 이에 따른 변속기의 크기 증가 등으로 인한 회전체의 관성증가로 변속기의 변속성능은 악조건이 되고 있다. 따라서, 이를 해결하기 위하여 내마모성이 높은 마찰소재의 개발이 요구된다. 디젤차량 수동변속기용 싱크로나이저 링에 요구되는 마찰특성에 적합한 소재를 개발하고, 이에 대한 접합 특성을 평가하였다. 즉, 철합금 모재와 동합금계 마찰재를 접합하는 공정을 개발하고, 접합층에 대하여 BSE분석, EDX분석을 수행하여 접합특성을 평가하였으며, 해당 시험편에 대하여 전단강도를 평가하였다.